Protection and partitioning system
28Pages

K Renowned Know-how Automation Technology RK ROSE+KRIEGER A Phoenix Mecano Company

Safety gurads Introduction Due to the ever increasing automation of manufacturing processes and equipment, the protection of people from sources of danger is growing in importance. The safety guard has a grid design and therefore reduces the effort required from the user in planning, construction and assembly to a minimum. It complies with the Machinery Directive 2006/42/EC. RK Click & Safe Basic No danger to personnel e.g. from plant or machinery Partitioning system Safety guard to cordon off danger zones Safety guards A modern connector that meets the legal requirements for safety devices...

Upon request we immediate supply safety guards with standard DIN EN ISO 14120, annex C, e.g. collisions with persons (90 kg, 1,6 m/s, 115 J) or machine parts ( robots). Compliance is determined and confirmed using the pendulum test method. RK Click & Safe Protect 115 NEW Risks from moving parts Pendulum, standard ISO 14120, annex C, 5,8 km/h, 90 kg, normal walking speed (TÜV certificate in preparation) RK Click & Safe Protect 370 NEW Risks from moving parts Pendulum, standard ISO 14120, annex C, 10 km/h, 90 kg, running speed (in preparation) Safety guards

Safety distances Distance from danger zone to DIN EN ISO 13857 for frame height 2200 mm (upper limbs and lower limbs) Distance from danger zone [mm] Safety guards

Distance from danger zone for frame height 1600 mm Distance from danger zone [mm] Safety guards

Modular system The modular system The modular system allows the user to concentrate on the most important thing – the safety function and its design with minimal time expenditure. Quick and easy on-site installation (with Click&Safe connection element, see page 432) Frames with the same module size are interchangeable Fast assembly and dismantling of individual frames, e.g. for maintenance work on the machine Frame width Pillar centre-to-centre spacing Safety guards Floor clearance Frame height Pillar profile 50, S-profile 40x40 or F-profile 50x50 (see page 8 – 9 Page 25 – 26) Total height...

Procedure 1. Planning a) Calculate the required lengths Example: The machine to be protected has the dimensions 5.50 m x 3.50 m. Allowing for the safety distance, you get a rectangle of approx. 6 m x 4 m. b) he protection system can now T be designed in line with requirements with the aid of the different module sizes. In our example, one solution is as follows: 4 m side = 2 x 2.0 m module 6 m side = 4 x 1.5 m module Number of pillars = 12 Plan view Frame in modular system 2. Material requirements a) ages 10 – 12 list the differP ent frame versions with different panels. b) urthermore,...

Modular system Pillar Consisting of pillar profile 50 / S-profile 40x40 / F-profile 50x50 Choice of base versions Type 1 (FVV) For pillar profile S-40x40 Type 2 (FVA) For pillar profile 50, F-50x50 Safety guards

Order example: Pillar F-50 1600 0000 X Pillar profile F-50, Height = 1600, Version = Type 1 (FVV) Supporting/Levelling shims ■ For levelling with the aid of set screws ■ For preventing the set screws from digging into the floor ■ Give the base clamp a full contact surface Material: Galvanised steel Safety guards

RK Click & Safe Basic Modular systemPanel module version -A- ■ Consisting of frame, panels andconnection elements Frame profile, see p. 19 - 21 A = Without panel B = Acrylic glass, 6 mm, clear C = Acrylic glass, 6 mm, tinted D = Makrolon glass, 6 mm, clear E = Trespa, 6 mm, brown solid core panel available in widths up to 1500 mm F = Composite, 6 mm, anodised, available in widths up to 1500 mm G = Wire mesh, 30x30x3, galv. steel I = Wire mesh, 40x40x4, galv. steel Further versions available on request. Order example: Module A, ESP 30 1500 0900 G Frame profile ESP...

A = Without panel B = Acrylic glass, 6 mm, clear C = Acrylic glass, 6 mm, tinted D = Makrolon glass, 6 mm, clear E = Trespa, 6 mm, brown solid core panel available in widths up to 1500 mm F = Composite, 6 mm, anodised, available in widths up to 1500 mm G = Wire mesh, 30x30x3, galv. steel I = Wire mesh, 40x40x4, galv. steel Further versions available on request. Order example: Module B, KL 40 2000 1200 BI Frame profile KL 40-II, Height = 2000, Width = 1200, Panel 1 = Acrylic glass, 6 mm, clear Panel 2 = wire mesh 40x40x4 galv. steel Safety guards

RK Click & Safe Basic Modular systemPanel module version -C- ■ Consisting of frame, panels andconnection elements, horizontal division (in centre) Frame profile, see p. 19 - 21 Safety guards Order example: Module C, KL 40 2000 0850 BI Frame profile KL 40-II, Height = 2000, Width = 850, Panel 1 = Acrylic glass, 6 mm, clear Panel 2 = wire mesh 40x40x4 galv. steel Further versions available on request. A = Without panel B = Acrylic glass, 6 mm, clear C = Acrylic glass, 6 mm, tinted D = Makrolon glass, 6 mm, clear E = Trespa, 6 mm, brown solid core panel available in widths up to 1500 mm F =...

Hinged door ■ Consisting of pillar profile 50with base version type 1, top cross strut ■ Choice of door lock version Ja Please indicate floor Version clearance in the order DIN right Further widths/heights available on request. W = Panic lock X = Cylinder lock with handle set Y = Magnetic lock with handle Z = Ball catch with handle A = Without panel B = Acrylic glass, 6 mm, clear C = Acrylic glass, 6 mm, tinted D = Makrolon glass, 6 mm, clear E = Trespa, 6 mm, brown solid core pan el available in widths up to 1500 mm F = Composite, 6 mm, anodised, available in widths up to 1500...

Modular system Double-winged hinged door RK Click & Safe Basic Consisting of pillar profile 50 with base version type 1, top cross strut Choice of door lock Magnetic lock Pillar roller available as an optional extra Cane bolt (view from inside) Please indicate floor clearance in the order Fixed knob on outside in panic lock version Door lock Frame profile Double-wing hinged door W = Panic lock X = Cylinder lock with handle set Y = Magnetic lock with handle Z = Ball catch with handle Order example: Double-wing hinged door L 2200 1500 DW DIN right, Height = 2200, Width = 1500, Panel =...