1. Catalogs
  2. RK Rose+Krieger GmbH
  3. Catalogue Protection and partitioning system

Catalogue Protection and partitioning system

Catalogue Protection and partitioning system
1 / 57 PagesView full catalog

Catalogue Protection and partitioning system

Product catalog summary
Introduction
The document highlights the growing significance of safety in manufacturing, particularly with the rise of automation. It introduces safety guards that are easy to install without tools, complying with the Machinery Directive 2006/42/EC, to streamline planning, construction, and assembly processes.
Choosing a System
This section stresses the importance of selecting a safety system that adheres to legal standards and effectively protects against moving parts. It mentions compliance with standards like DIN EN ISO 14120 and the TÜV Süd-approved pendulum test method.
Modular System
The modular system is designed for easy installation and maintenance, featuring interchangeable frames and various module sizes. It offers flexibility in frame width and height, with options for clamping or inserting profiles.
Modular Profiles
The document details different pillar profiles and their applications, including supporting and leveling shims. It specifies materials like galvanized steel and aluminum, providing ordering examples for clarity.
Accessories
A variety of accessories are listed, including panels, door locks, and hinges, with detailed specifications to allow customization of safety systems according to specific needs.
Safety Distances
Guidelines on safety distances are provided to ensure protection from danger zones, based on frame height and compliance with standards like DIN EN ISO 13857.
Conclusion
The document serves as a comprehensive guide for selecting and implementing safety guards in automated manufacturing environments, emphasizing compliance with safety standards and providing detailed specifications for modular systems and accessories.
Material Specifications
Materials such as Acrylic glass, Makrolon glass, Trespa, Composite, and Wire mesh are available in various thicknesses and finishes. Specific options for colors and sizes are detailed.
Door Types and Specifications
Various door types are available, including double-wing hinged doors, sliding doors, and lifting doors, with specific mounting options and panel choices. Door locks include panic locks, cylinder locks, magnetic locks, and ball catches.
Safety Guards and Profiles
RK Click & Safe Basic and Protect systems offer modular safety guards. Profiles include functional, structural, and clamping profiles, available in various sizes and finishes.
Accessories
Accessories include base clamps, supporting shims, leveling shims, fixing bolts, and corner joints, essential for assembling and securing profiles and panels.
Ordering Information
Orders should specify type, height, width, panel type, and additional requirements like floor clearance or mounting options. Custom sizes are available upon request.
Assembly and Installation
The assembly process is quick and tool-free, with angle compensation of ±5 degrees. Disassembly requires a special unlocking tool, adhering to the EU Machinery Directive 2006/42/EC.
Components and Accessories
Connection elements, bracing plates, cover profiles, seals, rims, hinges, and locks are detailed, emphasizing easy assembly and safety compliance.
Technical Data
Technical specifications for each component are provided, including dimensions, materials, and compliance standards, with diagrams illustrating installation and assembly processes.
Product Features
Materials are cut to specification, with further panels available upon request, suitable for various applications like safety guards and structural profiles.
Safety Guards and Profile Technology
The document mentions RK Rose+Krieger's profile technology, focusing on safety guards, and provides contact information for inquiries and orders.
See more

Catalog excerpts

Catalogue Protection and partitioning system-1

Introduction Selection guide Structural profiles Functional profiles Heavy duty profiles Safety guards RK ROSE+KRIEGER Profile Technology - Safety guards

 Open the catalog to page 1
Catalogue Protection and partitioning system-2

Safety guards Introduction Due to the ever increasing automation of manufacturing processes and equipment, the protection of people from sources of danger is growing in importance. The safety guard has a grid design and therefore reduces the effort required from the user in planning, construction and assembly to a minimum. It complies with the new Machinery Directive 2006/42/ EC. A modern connector that meets the legal requirements for safety devices safely fixes post and safety guard element. Posts and safety guard elements come with all attachments on delivery, so safety guard elements can...

 Open the catalog to page 2
Catalogue Protection and partitioning system-3

RK ROSE + KRIEGER Profile Technology - Safety guards 411 Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction

 Open the catalog to page 3
Catalogue Protection and partitioning system-4

Safety guards Choosing a system Introduction Due to the ever increasing automation of manufacturing processes and equipment, the protection of people from sources of danger is growing in importance. The safety guard has a grid design and therefore reduces the effort required from the user in planning, construction and assembly to a minimum. It complies with the Machinery Directive 2006/42/EC. RK Click & Safe Basic No danger to personnel e.g. from plant or machinery Partitioning system Safety guard to cordon off danger zones A modern connector that meets the legal requirements for safety devices...

 Open the catalog to page 4
Catalogue Protection and partitioning system-5

RK Click & Safe Protect 115 Introduction Heavy duty profiles H= Height of the guard h= height of fall a= Height of the point of impact, which must not exceed 1600 mm. Functional profiles Structural profiles Selection guide Upon request we immediate supply safety guards with standard DIN EN ISO 14120, annex C, e.g. collisions with persons (90 kg, 1,6 m/s, 115 J) or machine parts ( robots). Compliance is determined and confirmed using the pendulum test method. The test rig and the measuring process for the pendulum test has been inspected and approved by TÜV Süd. Safety guards Risks from moving...

 Open the catalog to page 5
Catalogue Protection and partitioning system-6

Safety guards Safety distances Distance from danger zone for frame height 2200 mm according to DIN EN ISO 13857 (upper limb, lower limb, full body access) Safety device Safety distance Danger zone Distance from danger zone [mm]

 Open the catalog to page 6
Catalogue Protection and partitioning system-7

Distance from danger zone for frame height 1600 mm fiiRK ROSE+KRIEGER 2600 E Distance from danger zone [mm] Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction RK ROSE+KRIEGER Profile Technology - Safety guards 415

 Open the catalog to page 7
Catalogue Protection and partitioning system-8

Safety guards Modular system The modular system The modular system allows the user to concentrate on the most important thing – the safety function and its design with minimal time expenditure. • Quick and easy on-site installation (with Click&Safe connection element, see page 444) • Frames with the same module size are interchangeable • Fast assembly and dismantling of individual frames, e.g. for maintenance work on the machine Frame width Pillar centre-to-centre spacing Floor clearance Frame height Pillar profile 50, S-profile 40x40 or F-profile 50x50 (see page 418 – 419 Page 438 – 439) Total...

 Open the catalog to page 8
Catalogue Protection and partitioning system-9

Procedure1. Planning a) Calculate the required lengths Example: The machine to be protected has the dimensions 5.50 m x 3.50 m. Allowing for the safety distance, you get a rectangle of approx. 6 m x 4 m. b) The protection system can now be designed in line with requirements with the aid of the different module sizes. In our example, one solution is as follows: 4 m side = 2 x 2.0 m module 6 m side = 4 x 1.5 m module Number of pillars = 12 Pillar Frame in modular system 2. Material requirements a) Pages 420 - 422 list the different frame versions with different panels. b) Furthermore, sliding,...

 Open the catalog to page 9
Catalogue Protection and partitioning system-10

Safety guards Modular system Pillar Application: Type 1 (FVV) For pillar profile S-40x40 Type 2 (FVA) For pillar profile 50, F-50x50 Type 3 (FP) For pillar profile 50, F-50x50, S-40x40 • Consisting of pillar profile 50 / • Choice of base versions

 Open the catalog to page 10
Catalogue Protection and partitioning system-11

Supporting/Levelling shims • For levelling with the aid of set screws • For preventing the set screws from digging into the floor • Give the base clamp a full contact surface Supporting shim galvanised steel, levelling shim aluminium RK ROSE+KRIEGER Profile Technology - Safety guards 419 Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction

 Open the catalog to page 11
Catalogue Protection and partitioning system-12

Safety guards A = Without panel B = Acrylic glass, 6 mm, clear C = Acrylic glass, 6 mm, tinted D = Makrolon glass, 6 mm, clear E = Trespa, 6 m G = Wire mesh, 30x30x3, galv. steel I = Wire mesh, 40x40x4, galv. steel Further versions available on request. Order example: Panel = wire mesh 30x30x3 galv. steel

 Open the catalog to page 12
Catalogue Protection and partitioning system-13

RK Click & Safe Basic fUiRK ROSE+KRIEGER Panel module version -B- • Consisting of frame, panelsand connection elements, vertical division (in centre) Frame profile, see p. 431 - 433 A = Without panel B = Acrylic glass, 6 mm, clear C = Acrylic glass, 6 mm, tinted D = Makrolon glass, 6 mm, clear E = Trespa, 6 mm, brown solid core panel available in widths up to 1500 mm F = Composite, 6 mm, anodised, available in widths up to 1500 mm G = Wire mesh, 30x30x3, galv. steel, available in widths up to 1500 mm I = Wire mesh, 40x40x4, galv. steel, available in widths up to 1500 mm Further versions available...

 Open the catalog to page 13
Catalogue Protection and partitioning system-14

Safety guards Order example: Panel 1 = Acrylic glass, 6 mm, clear Panel 2 = wire mesh 40x40x4 galv. steel A = Without panel B = Acrylic glass, 6 mm, clear C = Acrylic glass, 6 mm, tinted D = Makrolon glass, 6 mm, clear E = Trespa, 6 mm, brown solid core panel available in widths up to 1500 mm F = Composite, 6 mm, anodised, available in widths up to 1500 mm G = Wire mesh, 30x30x3, galv. steel I = Wire mesh, 40x40x4, galv. steel

 Open the catalog to page 14
Catalogue Protection and partitioning system-15

RK Click & Safe Basic fiiRK ROSE+KRIEGER Hinged door • Consisting of pillar profile 50 with base version type 1, top cross strut• Choice of door lock Please indicate floor clearance in the order Further widths/heights available on request. X = Cylinder lock with handle set Y = Magnetic lock with handle Z = Ball catch with handle A = Without panel B = Acrylic glass, 6 mm, clear C = Acrylic glass, 6 mm, tinted D = Makrolon glass, 6 mm, clear E = Trespa, 6 mm, brown solid core panel available in widths up to 1500 mm F = Composite, 6 mm, anodised, available in widths up to 1500 mm G = Wire mesh,...

 Open the catalog to page 15

All RK Rose+Krieger GmbH catalogs and technical brochures

  1. RK Eco profiles

    16  Pages

  2. RK LightUnit

    28  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.