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RK Rose+Krieger GmbH
BLOCAN® Structural profiles

BLOCAN® Structural profiles

Product catalog summary

Overview
This document serves as a comprehensive guide to the structural profiles offered by RK Rose+Krieger, detailing specifications, connection techniques, accessories, and ordering information for profiles ranging from 30x30 to 120x120.

Profile Specifications
The document provides technical data for each profile size, including area, moments of inertia, moments of resistance, and weight. Profiles are available in anodised finishes and can be cut to size up to 6000 mm.

Connection Techniques
Various connection techniques are described, including right-angle, cross, angle, face-to-face, and parallel connections, each associated with specific slot geometries and lot sizes for ordering.

Accessories
Accessories such as slot stones, screws, profile covers, panels, feet, castors, fittings, conveying elements, pneumatics, and cable channel systems are essential for the assembly and functionality of the profiles.

Load Data
Load data for each profile, including moments of inertia and resistance, are provided to determine the structural capabilities of the profiles.

Slot Geometry
Slot geometries are specified for different profile sizes, with 30 slot geometry for profiles up to size 30 and 40 slot geometry for profiles size 40 and above.

Ordering Information
Profiles and accessories are available for purchase in specified lot sizes, with detailed ordering instructions provided for each product.

Specifications

F-60x60 Profile: Area: 1542 mm², lx: 54.6 cm⁴, ly: 54.6 cm⁴, Weight: 4161 g/m.
F-80x80 Profile: Area: 2480 mm², lx: 155.3 cm⁴, ly: 155.3 cm⁴, Weight: 6696 g/m.
F-100x100 Profile: Area: 2890 mm², lx: 304.1 cm⁴, ly: 304.1 cm⁴, Weight: 7804 g/m.

Connection Details

Profiles are connected using flange brackets, slot stones, and screws.
Flange brackets allow for direct fixing in profile screw channels without additional machining.
Profiles can be assembled at right angles using studs for centering.

Additional Features

Profiles are designed for static and low dynamic loads.
Slot stones with equipotential bonding are available to destroy the anodised layer for electrical conductivity.

Procedures

Assembly of Hidden Screws: Drill a 6 mm hole, insert the hidden screw into the profile slot, and use a T-handle key to secure the profiles together.
Fixing Sets: Include screws, washers, and slot stones, available in different configurations for various profile sizes.

Materials

Galvanised steel for most connectors and fixing sets.
Aluminum for angle brackets and some structural profiles.

Recommendations

Purchase components in specified lot sizes and multiples as indicated in the product tables.
Use appropriate fixing sets for each type of connection to ensure stability and compatibility.

Key Data from Tables

Various code numbers and types for different profile sizes and configurations.
Dimensions and specifications for each type of connection and bracket.

Slot Stones
The document describes several versions of slot stones, including -L- II, -E-, -E- II, -K-, and -P-, each designed for specific applications such as fixing flange brackets or creating equipotential bonding.

Installation and Usage
Instructions are provided for inserting slot stones into profile slots, either by sliding them in from the side or inserting them edge-first. The use of spring clips for securing the stones in place is highlighted.

Equipotential Bonding
Certain slot stones, such as the -PA- versions, are designed to create equipotential bonding by damaging the anodized layer of profiles, ensuring electrical safety in structural assemblies.

Safety Switches

AZ 15zvr: Designed for safely switching off circuits, suitable for various door types, with a degree of protection IP67 and a mechanical lifetime of 10 million switching cycles.
AZM 161: Similar applications as AZ 15zvr with additional contacts for signal purposes, higher pivot radius, and locking force.

Conveying Elements and Pneumatics

Conveyor Rollers and Drums: Available in standard lengths with options for customization, made from plastic with ball bearings.
Pneumatic Connections: Made from galvanized steel and brass, designed for easy assembly and secure connections.

Cable Channel System

Features aluminum channels in various sizes, designed for easy assembly and accessibility, with components like spring strips, cover plates, and grommets for cable management.

Key Specifications

Operating temperature ranges from -30 to +80°C for AZ 15zvr and -25 to +60°C for AZM 161.
Short circuit resistance and rated operating currents are specified for different voltage levels.

Catalog excerpts

Introduction Selection guide Structural profiles Functional profiles Heavy duty profiles Safety guards RK ROSE+KRIEGER Profile Technology - Structural profiles

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Structural profiles _"TzvLJ -LJTz}’,_

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RK ROSE + KRIEGER Profile Technology - Structural profiles 25 Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction

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Structural profiles • with 40 slot geometry on the long side • Geometry for all profiles as of size 40

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RK ROSE+KRIEGER Profile Technology - Structural profiles 27 Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction

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Structural profiles Order instruction: flange bracket • Purchase only in lot sizes and a multiple of that see product table below For description of slot geometry, please see page 26 For description of slot geometry, please see page 26

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fii RK ROSE+KRIEGER Code No. F-30x80 profile For description of slot geometry, please see page 26 Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction For description of slot geometry, please see page 26 RK ROSE+KRIEGER Profile Technology - Structural profiles 29

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Structural profiles • Purchase only in lot sizes and a multiple of that see product table below For description of slot geometry, please see page 26

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RK ROSE+KRIEGER Profile Technology - Structural profiles Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide

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Structural profiles Order instruction: flange bracket• Purchase only in lot sizes and a multiple of that see product table below F-40x40 For description of slot geometry, please see page 26

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fUiRK ROSE+KRIEGER Code No. F-40x80 profile For description of slot geometry, please see page 26 Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction For description of slot geometry, please see page 26 RK ROSE+KRIEGER Profile Technology - Structural profiles 33

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Structural profiles Order instruction: flange bracket For description of slot geometry, please see page 26 For description of slot geometry, please see page 26

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fUiRK ROSE+KRIEGER Code No. F-40x160 profile For description of slot geometry, please see page 26 Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction RK ROSE+KRIEGER Profile Technology - Structural profiles

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Structural profiles • Purchase only in lot sizes and a multiple of that see product table below F-50x50 For description of slot geometry, please see page 26 For description of slot geometry, please see page 26

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For description of slot geometry, please see page 26 For description of slot geometry, please see page 26 Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction RK ROSE+KRIEGER Profile Technology - Structural profiles 37

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Structural profiles For description of slot geometry, please see page 26 For description of slot geometry, please see page 26

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F-60x120 fUiRK ROSE+KRIEGER Code No. F-60x60-L profile For description of slot geometry, please see page 26 For description of slot geometry, please see page 26 RK ROSE+KRIEGER Profile Technology - Structural profiles 39 Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction

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Structural profiles Order instruction: flange bracket • Purchase only in lot sizes and a multiple of that see product table below For description of slot geometry, please see page 26

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fii RK ROSE+KRIEGER Code No. F-80x80-L profile Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction

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Structural profiles • Purchase only in lot sizes and a multiple of that see product table below For description of slot geometry, please see page 26

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For description of slot geometry, please see page 26 Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction For description of slot geometry, please see page 26 RK ROSE+KRIEGER Profile Technology - Structural profiles 43

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Structural profiles • Purchase only in lot sizes and a multiple of that see product table below For description of slot geometry, please see page 26

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fUiRK ROSE+KRIEGER Code No. F-120x120 profile Appendix RK Easywork Safety guards Heavy duty profiles Functional profiles Structural profiles Selection guide Introduction For description of slot geometry, please see page 26 RK ROSE+KRIEGER Profile Technology - Structural profiles 45

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Structural profiles Right-angle connections Versions Flange bracket connection Slot stone -L/E-II Compatibility connector Bracing plate Connecting plate Profile angle bracket Angle brackets -cast- Angle brackets -sheet steel-

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Introduction Selection guide Safety guards Functional profiles Heavy duty profiles Right-angle connections Structural profiles Connection techniques RK ROSE+KRIEGER Profile Technology - Structural profiles

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Structural profiles Right-angle connections Flange bracket connection • The flange bracket (1) is the • No additional machining simplest and most cost-efficient necessary method of connecting profiles. • Direct fixing in the profile screw channels Slot stone Flange bracket • Direct insertion of RK expansion screws or standard DIN socket head cap screws (2) • Very stable • Only a list of profile cut lengths is required • Minimal effort required in construction 2. Socket head cap screw/RK expansion screw 3. Slot stone with spring clip 4. Socket head cap screw

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Introduction Structural profiles profiles in relation to one another, thus preventing torsion. This centring effect also allows the profiles to be assembled at right angles to each other. Selection guide • The studs (see figure) centre the Position diagram Functional profiles Flange bracket Slot stone with spring clip Heavy duty profiles Slide/insert edge-first the slot stones with spring clip into profile 2 and slide them into the correct position. Insert flange bracket (studs engage in profile slots) into profile 1 and tighten with hexagon socket keys, self-centred by studs – Gutting oil and...

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BLOCAN® Structural profiles

BLOCAN® Structural profiles

Catalog excerpts

All RK Rose+Krieger GmbH catalogs and technical brochures