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Technical System Catalogue Hygienic Design

Technical System Catalogue Hygienic Design
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Technical System Catalogue Hygienic Design

Product catalog summary
Overview
The document outlines the features and benefits of Rittal's Hygienic Design terminal boxes and compact enclosures, which are essential for open processes in the food and consumables industry and clean rooms. Key design elements include silicone seals, inclined roofs, and slot-free designs to ensure ease of cleaning and compliance with hygiene standards.

Specifications
- Silicone Seal: Highly resistant to aggressive media, easily replaceable, and compliant with FDA guidelines.
- Inclined Roof: Prevents liquid pooling and ensures visibility.
- Surface Finish: Fine brushed finish with a uniform surface roughness of < 8 μm for easy cleaning.
- Lock System: Designed for easy cleaning and tailored to industry requirements.

Certifications and Standards
The Rittal Hygienic Design complies with European standards and directives, including EN 1672-2, and is tested by German industry associations. It holds cULus listed approval for terminal boxes and compact enclosures.

CAD Data
Rittal provides a comprehensive online CAD component library, enhancing system design efficiency and reducing assembly times. The data is available in over 70 formats and can be accessed via an app or email.

Compact Enclosures and Terminal Boxes
- Material: Made of stainless steel 1.4301 (AISI 304) with a brushed surface finish.
- Design: Features sloped sides and a 30° roof slope to prevent liquid accumulation and facilitate cleaning.
- Interior Installation: Flexible mounting options with preassembled brackets and support for direct fitting of rails and plates.

Accessories
- Wall Spacer Bracket: Facilitates cleaning between the enclosure and the wall.
- Levelling Feet: Adjustable for floor inclines, minimizing cleaning time.
- Cable Gland: Designed to prevent microorganism deposits and ensure high protection up to IP 69K.

Conclusion
Rittal's Hygienic Design solutions offer enhanced productivity, reduced cleaning efforts, and superior product quality by minimizing contamination risks. The design and accessories are tailored to meet the stringent hygiene requirements of the food and consumables industry.
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Catalog excerpts

Technical System Catalogue Hygienic Design-1

Technical System Catalogue Hygienic Design

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Technical System Catalogue Hygienic Design-2

Hygienic Design Hygienic Design terminal boxes and compact enclosures are crucial elements when designing open processes in the food and consumables industry and for clean rooms where ease of cleaning is crucial. Silicone seal: Highly resistant to aggressive media; easily replaced requirements of the food and consumables Inclined roof: Prevents pooling of liquids, and ensures that surfaces are readily visible Interior installation: Slot-free design – No hollow spaces between – Attachment points for fitting interior installation rails, for individual installation in the depth with Fine brushed...

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Technical System Catalogue Hygienic Design-3

Hygienic Design Internationally recognised approvals and certifications The Rittal Hygienic Design is based on European standards and directives, as well as EU Regulations on food safety. Rittal system solutions for hygienic production in the food and consumables industry are tested by: ◾ Berufsgenossenschaft für Nahrungsmittel und Gaststätten (German Employer's Liability Insurance Association for the Food and Catering Industry, BGN) ◾ Fachausschuss Nahrungs- und Genussmittel (Technical Committee for Food and Consumables) A range of hygiene standards including EN 1672-2 are met. The cULus listed...

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Technical System Catalogue Hygienic Design-4

Compact enclosures and terminal boxes HD Optimum surface protection All enclosures, covers and doors are made of stainless steel 1.4301 (AISI 304). Brushed surface finish, grain size 400, ensures a peak-tovalley height RA < 0.8 μm. With folds, internal radii of r > 3 mm are maintained. In its delivered state, the enclosure does not have any openings, thereby effectively averting any hygiene risks. After bespoke machining, openings are only provided where they are actually needed. ◾ Higher productivity thanks to greater system availability ◾ Reduced cleaning effort required (faster cleaning, reduced...

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Technical System Catalogue Hygienic Design-5

HD terminal boxes Sloped enclosure sides The sloped enclosure sides and all-round snugly fitting silicone cover seal make the enclosure ideally suited for open processes in the food and consumables industry. ◾ All-round slopes – Enclosure sides: 3° – Cover: 10° ◾ Allows fluids to drain off rapidly Interior installation ◾ Mounting hole pitch of 6.25 mm for greater flexibility ◾ Preassembled installation brackets included with the supply ◾ Support rails and mounting plates can be fitted directly Lock ◾ Captive quick-release fastener with seal and hexagon for perfect cleanliness Technical System...

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Technical System Catalogue Hygienic Design-6

Compact enclosures HD Roof with 30° slope ◾ Readily visible, even with taller installed enclosures ◾ Effectively deters people from placing objects on the roof, and prevents the accumulation of liquids and loose dirt particles ◾ Allows fluids to drain off rapidly ◾ Makes for easier, controllable cleaning when enclosures are attached higher up on the wall All-round chamfered edge folds with overhang edge ◾ Protect the upper door sealing gasket from dirt deposits ◾ Plenty of space for cleaning, thanks to the gap from the upper door edge Technical System Catalogue/Hygie

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Technical System Catalogue Hygienic Design-7

Compact enclosures HD Door, hinges Hinges that are inside the sealing zone create an exceptionally easy-clean design. ◾ No risk in terms of germs and cross-contamination ◾ Hygiene conditions remain consistently high when the door hinge is swapped over Two locking rods made from stainless steel ensure secure and sealed closing. Lock ◾ Easy-to-clean lock insert ◾ Meets hygiene criteria with cleaning-friendly minimum radii and guarantees access protection ◾ External parts made of stainless steel ◾ Seals between the lock and the enclosure for optimum cleaning Mounting plate ◾ Enclosure body equipped...

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Technical System Catalogue Hygienic Design-8

Accessories HD wall spacer bracket ◾ For ease of cleaning between the enclosure and the wall ◾ Can be attached from the inside or outside as required ◾ Hygienic connection to the enclosure and wall Mounting alternatives: Attachment from inside Ø Attachment from outside 15 HD levelling feet ◾ No external thread ◾ Levelling range between 122 and 175 mm ◾ Compensation of floor inclines up to a maximum of 10°, thanks to flexible base plate ◾ Versions with or without base mounting ◾ Minimises cleaning time due to fully covered, permanently sealed threads Technical System Catalogue/

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Technical System Catalogue Hygienic Design-9

Accessories Cable gland HD ◾ Hygienic design to prevent deposits of harmful microorganisms ◾ Easier, cheaper cleaning compared with conventional cable glands ◾ High protection category up to IP 69K Why use hygienic cable glands? Critical points with conventional solutions Cable entry in front of seal No minimum radii on the hexagon External threads Gap caused by O-ring on the enclosure surface 1 Hygienic design features 1 Seal directly at the cable entry Compliance with minimum radii on the hexagon Flush termination between the cap nut and the enclosure Seal Cap nut Gripper jaws Shield spring...

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Technical System Catalogue Hygienic Design-10

Interior installation rail ◾ Retrospective interior installation without machining ◾ Allows time-saving mounting on the sides and base ◾ Variable with two rows of TS 8 system punchings, creates additional mounting space ◾ TS 8 system punchings support the use of TS 8 accessories ◾ May still be fitted after installation of the mounting plates ◾ Mounting option for door-operated switch Sample application HD/Bit HD enclosure key ◾ Consistent styling of the lock insert reduces the risk of contamination ◾ No place for micro-organisms to hide Technical System Catalogue/Hy

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Technical System Catalogue Hygienic Design-11

◾ Enclosures ◾ Power Distribution ◾ Climate Control ◾ IT Infrastructure You can find the contact details of all Rittal companies throughout the world here.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.