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Rittal Automation Systems

Rittal Automation Systems
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Rittal Automation Systems

Product catalog summary
Overview of Rittal Automation Systems
Rittal Automation Systems focuses on automating enclosure manufacturing, offering solutions for control and switchgear engineering. It enhances efficiency through assembly-friendly systems, accessories, and intelligent software solutions.
Automation Processes
The unit supports all stages of control and switchgear engineering, optimizing workflow in enclosure manufacturing with processes like machining, assembly, wire processing, and handling systems.
Machining Solutions
Rittal provides automated machining solutions for enclosures and components, including:
  • Perforex BC: Automated milling, thread tapping, and drilling.
  • Perforex LC: 3D laser technology for cutting without visible damage.
  • Secarex AC 15: Cutting centre for wiring ducts and support rails.
Assembly and Wire Processing
Products include:
  • Athex TC 80 CS: Terminal block assembly machine.
  • Wire Processing Machines: For cutting, stripping, and crimping wires.
Handling and Tools
Rittal offers ergonomic handling systems and manual tools, including:
  • LT 1000 Trolley: For storage and transport.
  • Assembly Frames: For ergonomic assembly and wiring.
Busbar Machining
The CW 120-S series is designed for bending, punching, and cutting busbars with precision laser technology.
Conclusion
Rittal Automation Systems enhances enclosure manufacturing efficiency through advanced technology and comprehensive support.
Product Specifications
The document details specifications for various products, including busbar machining units, terminal block assembly machines, and wire processing machines, highlighting their technical specifications and benefits.
Busbar Machining Units
Includes models for bending, punching, and cutting busbars, featuring high accuracy and independent machining capabilities.
Automation in Enclosure Manufacturing
The Copper Workstation CW 120-M is noted for its precision in bending, punching, and cutting busbars.
Terminal Block Assembly Machine
The Athex TC 80 CS processes data from EPLAN Pro Panel or XML formats, offering flexibility in terminal design.
Wire Processing Machines
Includes machines for cutting, stripping, and crimping wires, with features like programmable jobs and user-friendly interfaces.
Ergonomics in Enclosure Manufacturing
Rittal provides ergonomic solutions like assembly frames and storage trolleys for efficient construction and wiring.
Tools and Accessories
Rittal offers a range of hand-held tools and accessories for cable assembly and other applications.
Tool Specifications and Features
Includes various tool models, bit holders, crimping pliers, and wire strippers, with detailed specifications.
Screwdriver Specifications
Features insulated and uninsulated screwdrivers, with ergonomic designs and high-performance tips.
Bits and Bit Holders
Includes industrial bits and bit sets designed for maximum hardness and torque.
Crimping Tools
Features crimping pliers for wire end ferrules and other terminals, with precision features.
Hole Punching Tools
Includes sets for creating round, square, and rectangular cut-outs in sheet steel, with various accessories.
Consumables for Perforex
Includes milling cutters, twist drills, and thread taps for machining centers.
Specifications and Accessories for Perforex
Details support pegs, lubrication oils, consumables, and performance packages for enhancing Perforex systems.
Machine Options
Includes features like pneumatic clamping devices and motorized depth adjusters for enclosure machining.
Assembly Frame Accessories
Includes extensions and voltage supply options for assembly frames.
Conclusion
The document serves as a comprehensive guide for enhancing Perforex machining centers with detailed specifications and accessories.
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Catalog excerpts

Rittal Automation Systems-1

Rittal Automation Systems We automate panel building

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Rittal Automation Systems-3

Rittal Automation Systems

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Rittal Automation Systems-4

New business unit "Rittal Automation Systems" The new Rittal Automation Systems business unit extends Rittal's comprehensive range of solutions for control and switchgear engineering. By taking over the entire product range of its sister company Kiesling, Rittal is continuing to expand "The System", offering a comprehensive range of equipment for professional workshop operation. Alongside the potential efficiency gains from using assembly-friendly enclosure systems, an extensive range of system accessories and intelligent software solutions, there is also a growing focus on the automation of...

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Rittal Automation Systems-5

Processes Optimisation of the complete workflow in enclosure manufacturing The Rittal Automation Systems business unit with its portfolio of services supports all process stages in control and switchgear engineering. From manual tools through to fully automated systems, find your customised solutions for process-optimised workshop operations. ■ Machining of enclosures and components ■ Assembly of terminal blocks on DIN rails ■ Assembly of wires and cables ■ Automated wiring solutions ■ Handling systems and tools Discover our solutions for the fully automated, fast, precise and reliable milling...

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Rittal Automation Systems-6

—((fern (D Wire processing Assembly: Our component mounting products are used for the automated manufacturing of terminal strips in control and switchgear engineering. ■ Athex - Terminal configuration and labelling Wire processing: Take advantage of our professional, rational solutions in wire processing. ■ Cutting machine ■ Stripping machine and crimping machines Tools: The right tool for every application. ■ Screwdrivers ■ Pliers ■ Insulation stripping and crimping tools ■ Hole punching tools POWER DISTRIBUTION CLIMATE CONTROL Rittal Automation Systems

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Rittal Automation Systems-7

Wiring: The efficient interplay between engineering, handling, assembly and hand tools makes your wiring process swift, ergonomic and safe. To complete the process chain, our automation team are dedicated to the development of pioneering wiring solutions through to full automation. Handling: We support you with ergonomic, efficient handling systems for a wide range of transport and lifting operations in the workshop. ■ LUT 1000 - Warehousing and order picking ■ Assembly frames - Ergonomic assembly and wiring ■ Functional trolley - Functional solution for transportation and commissioning SOFTWARE...

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Rittal Automation Systems-8

Automation in enclosure manufacturing Perforex machining centres BC Perforex machining centres were designed specifically for panel building and switchgear manufacturing to optimise the machining of enclosure panels and cases in the workshop and boost efficiency. Perforex machining centres can automatically create holes, threads and milled surfaces in the workpiece. All standard materials used in enclosure manufacturing, such as steel, stainless steel, aluminium and copper, as well as various plastics and other machinable materials, mounting plates, chamfered and spray-finished doors, covers,...

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Rittal Automation Systems-9

■ Performance Package for fast, low-vibration noise-optimised milling, comprised of brush strips and special milling cutters ■ Patented plate with integral extraction of the milling swarf ■ High-performance spindle including minimal quantity lubrication for drilling, milling, thread tapping and thread ! MTAL. Other accessories/options from page 62 We reserve the right to make technical modifications. Rittal Automation Systems

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Rittal Automation Systems-10

Automation in enclosure manufacturing The 3D laser technology of the Perforex LC series is ideally suited to the machining of stainless steel and sheet steel, as well as powder-coated metals such as enclosure doors, side panels etc. Spray-finished metal parts are cut without any visible paint damage or discolouration, even with delicate contours. What is more, there is no tarnishing of the cut edges when machining stainless steel. The Perforex LC series is cost-effective from machining volumes of around 150 stainless steel enclosures or 300 sheet steel enclosures per annum. ■ Laser centre including...

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Rittal Automation Systems-11

■ Simple attachment of enclosures ■ Contactless, low-vibration manufacturing process ■ Simultaneous machining of five sides ■ Clean, non-wearing cutting without coolant/lubricant ■ Machining speed in stainless steel 20x faster than with conventional milling process ■ Ergonomic design, thanks to the extendible support surface for enclosure and panel machining Rittal Automation Systems We reserve the right to make technical modifications.

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Rittal Automation Systems-12

Automation in enclosure manufacturing Secarex AC 15 cutting centre The Secarex cutting centre is convenient to use and cuts wiring ducts, cable duct covers and support rails to length quickly precisely and reliably. The integral label printer provides project-specific labelling of the support rails and cable trunking. The cutting centre contributes to improved quality, an optimisation of cutting waste, lower costs and an accelerated overall process. \iy Scope of supply ■ Secarex cutting centre ■ Label printer ■ Operating solution ■ Very low costs for cutting waste thanks to optimisation of the...

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Rittal Automation Systems-13

Manual input of dimensions or direct data transfer from CAD systems (EPLAN Pro Panel) or Perforex workshop programming USB interface Cut optimisation across multiple projects Automatic length stop Safe, two-handed operation for cutting wiring ducts Five DIN rail sizes in one template Rittal Automation Systems We reserve the right to make technical modific

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Rittal Automation Systems-14

Automation in enclosure manufacturing Busbar machining, static CW 120-S The units in the CW 120-S product series are ideal for bending, punching and cutting busbars. The integral precision laser facilitates the cutting and bending process. I y Technical specifications Busbar bending and hole-punching unit ■ Machine dimensions (L x W x H) 461 x 700 x 410 mm ■ Weight 60 kg ■ Round holes 0 6.6 - 21.5 mm ■ Slots up to (L x W) 21 x 18 mm ■ Bends up to 120 x 12 mm bars ■ Max. bending radius 90° Electrohydraulic pump ■ Machine dimensions (L x W x H) 335 x 400 x 325 mm ■ Weight 29 kg ■ Motor voltage...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.