Rittal Automation Systems - We automate panel building
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Faster - better - everywhere. 13 Rittal Automation Systems We automate panel building

Secure your competitive advantage, and look to the power network of the future for Industry 4.0. Today, end-to-end data is the key to saving time and money in any automated process. Make the most of the engineering expertise of Eplan, the System and automation know-how of Rittal. The virtual prototype is the heart of the digital workflow, linking together all process steps seamlessly and thus establishing the basis for efficiency and effectiveness - from engineering through to automated production and beyond. Engineering Having data in the right place, at the right time, and in the required...

System Climate IT INFRASTRUCTURE SOFTWARE & SERVICES Rittal Automation Systems 3

New business unit “Rittal Automation Systems” Rittal automates enclosure manufacturing The new Rittal Automation Systems business unit extends Rittal’s comprehensive range of solutions for panel building and switchgear engineering. By taking over the entire product range of its sister company Kiesling, Rittal is continuing to expand “The System”, offering a comprehensive range of equipment for professional workshop operation. Alongside the potential efficiency gains from using assembly-friendly enclosure systems, an extensive range of system accessories and intelligent software solutions,...

Processes Optimisation of the complete workflow in enclosure manufacturing The Rittal Automation Systems business unit with its portfolio of services supports all process stages in panel building and switchgear engineering. From manual tools through to fully automated systems, find your customised solutions for process-optimised workshop operations. ■ Machining of enclosures and components ■ Assembly of terminal blocks on DIN rails ■ Wire processing ■ Fully automated wiring of mounting plates ■ Handling systems and tools Handling Discover our solutions for the fully automated, fast, precise...

Optimisation of the complete workflow in enclosure manufacturing Wire processing Tools Wire processing: Our products in the field of assembly support the automatic production of terminal strips in panel building and switchgear engineering. Athex – Terminal configuration ◾ and labelling Take advantage of our professional, rational solutions in wire processing. Cutting machine ◾ Stripping machine ◾ and crimping machines The right tool for every application. Screwdrivers ◾ Pliers ◾ Insulation stripping ◾ and crimping tools Hole ◾ punching tools

Wiring: Handling: Benefit from our fully automated mounting plate We support you with ergonomic, efficient handling systems wiring solutions. for a wide range of transport and lifting operations in the ■ Averex - Fully automated wiring workshop. ■ LT 1000 - Warehousing and order picking ■ MH 500 - Lifting and assembly ■ Assembly frames - Ergonomic assembly and wiring IT INFRASTRUCTURE SOFTWARE & SERVICES Rittal Automation Systems

Automation in enclosure manufacturing Perforex machining centres Perforex machining centres were designed specifically for panel building and switchgear manufacturing to optimise the machining of enclosure panels and cases in the workshop and boost efficiency. Perforex machining centres can automatically create holes, threads and milled surfaces in the workpiece. All standard materials used in enclosure manufacturing, such as steel, stainless steel, aluminium and copper, as well as various plastics and other machinable materials, mounting plates, chamfered and spray-finished doors, covers,...

■ Performance Package for fast, low-vibration, noise-optimised milling, comprised of brush strips and special milling cutters ■ Patented plate with integral extraction of the milling swarf ■ High-performance spindle including minimal quantity lubrication for drilling, milling, thread tapping and thread forming ■ Automated tool testing and changing ■ DIN tools ■ Pneumatic clamping device V A Item name Performance package Enclosure machining Motorised depth adjuster 1600 mm Depth adjuster extension 2000 mm Circular thread milling tool Aluminium and plastic machining Mounting aid for tools...

Automation in enclosure manufacturing Perforex LC 3015 machining centre The 3D laser technology in the Perforex LC 3015 is ideally suited to the machining of stainless steel and sheet steel, as well as powder-coated metals such as enclosure doors, side panels etc. Spray-finished metal parts are cut without any visible paint damage or discolouration, even with delicate contours. What is more, there is no tarnishing of the cut edges when machining stainless steel. The Perforex LC 3015 is cost-effective from machining volumes of around 150 stainless steel enclosures or 300 sheet steel...

Simple attachment of enclosures ◾ Contactless, low-vibration manufacturing ◾ process Simultaneous machining of 5 surfaces ◾ Clean, non-wearing cutting without ◾ coolant/lubricant Machining speed in stainless steel 10x faster ◾ than with conventional milling process Ergonomic design, thanks to the extendible ◾ support surface for enclosure machining

Automation in enclosure manufacturing Secarex AC 15 cutting centre No lengthy times spent on measuring and cutting, and no complicated handling – the Secarex cutting centre is convenient to use and cuts wiring ducts, cable duct covers and support rails to length quickly, precisely and reliably. The cutting centre contributes to improved quality, an optimisation of cutting waste, lower costs and an accelerated overall process. After cutting, the machine stop retracts automatically to release the cut parts for simple removal. Pneumatic cutting to size of cable ducts and DIN rails. Touchscreen...

Data ◾ transfer from CAD systems (EPLAN Pro Panel) or Perforex workshop programming Operation via tablet PC ◾ Cut ◾ optimisation across multiple projects Automatic length stop ◾ Visualisation of the cut via laser pointer ◾ Safe, ◾ two-hand operation for cutting cable ducts with a max. width of 120 mm and a max. height of 80 mm Support rail cutter with 5 standard templates ◾ for all common support rails and DIN rails