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Efficient Liquid Cooling

Efficient Liquid Cooling
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Efficient Liquid Cooling

Product catalog summary
Overview
Rittal's liquid cooling solutions are engineered for efficiency across various industries, providing reliable cooling for high heat loads. The document details the applications, specifications, and benefits of different cooling systems, including chillers and air/water heat exchangers.
Applications
Rittal's cooling systems are applicable in sectors such as machine tools, welding technology, laser technology, food and packaging, electronics/power distribution, and IT infrastructure. Each sector benefits from tailored cooling solutions that enhance energy efficiency, reliability, and integration capabilities.
TopTherm Chillers
TopTherm chillers offer centralized cooling with outputs from 1 to 500 kW, suitable for enclosure cooling and integration into various systems. They provide precise temperature control, energy efficiency, and a global service network.
Air/Water Heat Exchangers
These exchangers maintain ambient air neutrality and are available in various capacities and configurations, suitable for industrial and IT applications. Accessories and option packages enhance their functionality.
Specifications and Features
  • TopTherm Chillers: Available in wall-mounted versions with cooling capacities from 1 to 40 kW, offering flexible mounting options, precise temperature control, and integral monitoring systems.
  • Modular Design: Designed for easy integration into existing systems, supporting multiple voltages and frequencies for international use.
  • Energy Efficiency: Features like eco-mode function, stand-by function, and intelligent microcontroller logic enhance energy efficiency.
  • Reliability and Redundancy: Includes redundant pumps and compressors, automatic bypass valves, and flow monitors for high operational reliability.
Performance Diagrams
Performance diagrams and characteristic curves for chillers and heat exchangers provide detailed technical specifications and operational parameters.
Installation Options
  • Wall mounting for vertical surfaces.
  • Roof mounting for bayed enclosures to avoid door obstruction.
Control Systems
  • Basic Controller: Displays internal temperature and system messages, with setpoint adjustment and fault alarms.
  • e-Comfort Controller: Advanced features including master/slave function, log file storage, and RiDiag software compatibility.
Sample Applications
Parallel connection of air/water heat exchangers with a recooling system is recommended for efficient cooling. Overflow valves and bypass control should be integrated into the system.
Liquid Cooling Package (LCP) for Industry
The LCP is designed for TS 8 enclosures, offering up to 10 kW cooling output. It is virtually maintenance-free, with low noise emissions and operating costs.
Accessories and Options
  • Various accessories are available, including flow regulator valves, connection sets, and interface boards.
  • Chiller option packages offer additional features like hydraulic kits, energy efficiency monitoring, and emergency cooling kits.
Product Configuration and Design
Rittal offers configurators and software tools, such as the TopTherm chiller configurator and Therm software, to assist in designing and selecting appropriate cooling solutions.
Case Studies and Applications
Case studies highlight the use of Rittal's solutions in various industrial applications, demonstrating their efficiency and reliability.
Service and Support
Rittal provides global service support, including assembly, installation, commissioning, and maintenance services, emphasizing the availability of spare parts and benefits of service agreements.
Conclusion
Rittal's comprehensive range of cooling solutions and support services are designed to meet diverse industrial needs, ensuring efficient and reliable climate control.
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Catalog excerpts

Efficient Liquid Cooling-1

Efficient Liquid Cooling

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Efficient Liquid Cooling-4

Rittal liquid cooling is a particularly efficient choice for these industries Machine tools Welding technology Laser technology Application areas in this sector: High-speed spindles, torque motors, drive shafts, machine bed, hydraulic aggregates and enclosures Application areas in this sector: Welded electrodes Application areas in this sector: High-performance lasers and optics ◾ Integration into welding robots allows a compact design ◾ Nano-coated condenser ensures a high MTBF ◾ High energy efficiency and service life, thanks to the option of integrating into the machine control system ◾ Innovative...

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Efficient Liquid Cooling-5

Integral process cooling – The system for all industries Each industry has its own requirements. We offer an efficient, reliable process cooling solution for your specific application. Draw on our expertise accumulated in countless international projects, while at the same time capitalising on Rittal’s unique system for measurable added benefits. Take us at our word: Our expertise – your benefit. Foods and packaging Application areas in this sector: Foil wrapping machines, punching stations for blister packs, and blow-moulding machines ◾ Stainless steel enclosures satisfy required hygiene standards...

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Efficient Liquid Cooling-6

TopTherm chiller in TS 8 enclosure TopTherm chiller in floor-standing enclosure Chiller for IT and process cooling Free cooling Air/water heat exchangers, wall-mounted Air/water heat exchangers, roof-mounted LCP – Liquid Cooling Package for industry LCP – Liquid Cooling Package for IT 6 Liquid cool

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Efficient Liquid Cooling-7

Convincing cooling concepts for virtually any application 6 Liquid cooling

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Efficient Liquid Cooling-9

TopTherm chillers – reliable and efficient Chillers ensure centralised, efficient cooling and supply of the cooling medium (generally water), and are used with particularly high heat loads. A single pipeline system takes care of all cooling tasks on the system or machine. At the same time, the chillers ensure spatial separation between cooling generation and process cooling. They can therefore serve several pieces of equipment simultaneously, while remaining particularly efficient in terms of cooling output. When cooling spindles with 40,000 rpm, for example, Rittal recooling systems supply volumetric...

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Efficient Liquid Cooling-10

Performance diagrams Page 34 Further information can be found on the Internet Output class kW Stand-alone, roof-mounted, fully internally mounted Stand-alone, fully internally mounted Model No. Total cooling output Tw = 10°C / Tu = 32°C Total cooling output Tw = 18°C / Tu = 32°C Power consumption Pel 50/60 Hz Rated operating voltage Rated current max. Protection category (electrics) Tank capacity Operating temperature range Pump capacity volume Quick-release coupling (mating part included in accessory bag) Temperature of liquid Weight Water connection External static pressure Noise pressure level...

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Efficient Liquid Cooling-11

Performance diagrams Page 34 Further information can be found on the Internet Output class kW Type of installation Model No. Total cooling output Tw = 10°C / Tu = 32°C Total cooling output Tw = 18°C / Tu = 32°C Power consumption Pel 50/60 Hz Rated operating voltage Stand-alone, system integration Stand-alone, system integration Rated current max. Protection category (electrics) Tank capacity Operating temperature range Water connection Pump capacity volume External static pressure Temperature hysteresis Weight Noise pressure level Accessories Metal filters Levelling feet Twin castors Base/plinth...

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Efficient Liquid Cooling-12

TopTherm chiller option packages Page 33 Performance diagrams Page 34 Further information can be found on the Internet Output class kW Type of installation Model No. Total cooling output Tw = 15°C / Tu = 35°C Total cooling output Tw = 18°C / Tu = 32°C Integral free cooling output Tu = 2°C Rated operating voltage Stand alone Stand alone Tank capacity Operating temperature range Water connection Air throughput at max. cooling output Pump capacity Pump pressure Noise pressure level Number of cooling circuits Operating weight Permissible operating pressure Accessories Cooling medium (indoor) Cooling...

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Efficient Liquid Cooling-13

TopTherm chiller option packages Page 33 Performance diagrams Page 34 Further information can be found on the Internet Output class kW Type of installation Model No. Total cooling output Tw = 15°C / Tu = 35°C Total cooling output Tw = 18°C / Tu = 32°C Integral free cooling output Tu = 2°C Rated operating voltage Stand alone Stand alone Tank capacity Operating temperature range Refrigerant Water connection Air throughput at max. cooling output Pump capacity Pump pressure Noise pressure level Number of cooling circuits Operating weight Permissible operating pressure Accessories Cooling medium (indoor)...

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Efficient Liquid Cooling-14

TopTherm chiller in a floor standing enclosure, 1 – 6 kW TopTherm chillers are used to cool liquid media, and allow a high level of temperature accuracy. The water circuit is configured as an open system with integral buffer store. Warm water flows back into this buffer store after the cooling process, and is then recooled to the pre-set temperature. The modular design means that the operator display for the microcontroller may be mounted on either the front or rear. The space-saving compact design turns the TopTherm chiller into the perfect cooling solution for plant and machinery engineering,...

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Efficient Liquid Cooling-15

TopTherm chiller in a floor standing enclosure, 1 – 6 kW Compact design ◾ Minimal footprint ◾ Preassembled, space-saving standard dimensions for enclosure assembly, ideally suited to all common enclosures ◾ Compact layout of the cooling components on a base plate which functions as a collecting tray. High MTBF ◾ Nano coating as standard (on all heat exchanger membranes) ◾ Interactive, service-friendly filter mat monitoring for added reliability ◾ Precise temperature control, based on microprocessor technology ◾ Microcontroller box is easily replaceable Suitable for international use ◾ Bifrequency...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.