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PLASTIC FABRICATION

PLASTIC FABRICATION
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PLASTIC FABRICATION

Product catalog summary
Company Overview: RITMO S.P.A., founded in 1979, is a prominent manufacturer of plastic welding equipment, adhering to international standards such as UNI, ISO, and CEE. The company is recognized for its innovation and quality, offering a variety of products including butt fusion, electrofusion, and extrusion equipment, along with accessories for pipe cutting and weld preparation.
Product Lines: RITMO's product lines include Delta, Alfa, Easy Life, All Terrain, Elektra, Basic, Omega, Polyfusion, and Prisma UP 90. They also offer K-SB extruder welders and the STARGUN line, known for versatility and ease of use.
Training and Support: RITMO provides comprehensive training through the RITMO Fusion Operator School and presales technical assistance to help clients choose optimal solutions. They offer global advice and after-sales technical assistance through service centers worldwide.
Technical Specifications: The document details specifications for extruder models like K-SB 20, K-SB 30, K-SB 40, and R-SB 50, highlighting features such as power control devices, safety systems, and universal feeding systems. The Polyfusion series is designed for welding HDPE and PP sheets, with models offering different capabilities in thickness and width.
Applications: RITMO's equipment is used in industries such as mining, construction, mechanical engineering, and chemical engineering, suitable for building tanks, ventilation systems, and wastewater tanks.
Global Reach: RITMO exports 90% of its products to over 130 countries, supported by a network of distributors and resellers. They offer customer support in multiple languages including English, Spanish, French, German, Arabic, Italian, Russian, and Portuguese.
Overview of CNC Machines: The document provides technical specifications and features of CNC automatic butt fusion machines for welding thermoplastic sheets made of HDPE, PP, PVC, and twin-wall sheets, suitable for line, 90°, and circular joints.
Technical Specifications:
  • Materials: HDPE, PP, PVC, Twin Wall sheets.
  • Power Supply: 400 V Three Phase 50/60 Hz.
  • Welding Types: Line, 90°, and Circular (on request).
  • Weldable Thickness: Minimum 3 mm (1/8”), Maximum varies by model (up to 100 mm or 4”).
  • Working Width: Varies by model, up to 4000 mm (13.12 ft).
  • Pressure Range: Up to 170 bar.
  • Memory and Reporting: CNC can store up to 4000 cycles, with PDF report download via USB and 15 customizable welding cycles.
Machine Models:
  • POLYFUSION 3-30: Suitable for welding HDPE, PP, PVC, and twin-wall sheets, featuring a compact welding area, foldable side supports, and a control panel for easy operation.
  • POLYFUSION 3-50: Similar to the 3-30 model but supports larger dimensions and thicknesses.
  • POLYFUSION 4-30: Offers a larger working width and advanced features for efficient welding processes.
  • POLYFUSION 4-50: The most advanced model with the highest power consumption and capability for larger and thicker sheets.
Key Features:
  • All models comply with D.V.S. 2207 standards.
  • Equipped with hydraulic systems and control panels for precise welding operations.
  • Machines can perform horizontal, circular, and vertical welds.
  • Foldable side supports for ease of use and storage.
Additional Information: For specific welding dimensions and pressure requirements, contact RITMO. The document includes a comparison table of different POLYFUSION models, highlighting their capabilities and features.
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Catalog excerpts

PLASTIC FABRICATION-1

itmo PLASTIC WELDING TECHNOLOGY PRODUCTS CATALOGUE "AT EASE IN YOUR CONSTRUCTION SITE"

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PLASTIC FABRICATION-2

Since 1979 RITMO S.P.A. is a world leader in manufacturing of plastic welding equipment. All products are designed and built according to International standards and directives (UNI, ISO, CEE). Since the very beginning, quality and technology innovation are RITMO’s milestones, and time after time, this philosophy is always more recognized by the global market. RITMO strong points are its ideas to design and produce accurate, fast, versatile, modular and easyto-use welding machines. Products range includes butt fusion, electrofusion and extrusion equipment. Ritmo is also providing a complete line...

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PLASTIC FABRICATION-3

Rossella Contiero - Managing Director Renzo Bortoli - President

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PLASTIC FABRICATION-5

1979 year of RITMO’s foundation 1979 launched Delta line 1983 launched Alfa line 1986 moved into the new headquarters 1995 reached 50 employees 2002 first Easy Life welding machine 2003 reached 100 employees 2006 launched All Terrain line 2008 launched Elektra line 2009 launched Basic line 2010 launched Omega line 2012 launched Polyfusion line 2015 launched APP “Set & Go” 2017 launched K-SB extruder welders 2017 launched Prisma UP 90 - OVER 100 PRODUCTS ON CATALOG - 90% EXPORT - 130 countries where RITMO has been supplying products

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PLASTIC FABRICATION-6

RITMO WORLDWIDE Ritmo has professional distributors and resellers all over the world. Our staff is ready to assist you in English, Spanish, French, German, Arab, Italian, Russian and Portuguese. TRAINING From many years now, we have decided that the best way to grant a client/ distributor a perfect knowledge of our products Is to invest in custom training, in our own premises. These courses are aimed to teach how to operate the products in the best way, and how to supply the "first aid" when necessary. PRESALES TECHNICAL ASSISTANCE When a client or a potential client wants to buy us a product,...

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PLASTIC FABRICATION-7

PLASTIC FABRICATION OUTPUT: Kg / h lb / h

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PLASTIC FABRICATION-8

CUSTOMIZED PLASTIC FABRICATION USING THE STARGUN STARGUN is the line of handy and easy to use extruder welders. All models distinguish for being light, compact and very smooth during the welding phase. The entire line is supported by a series of interchangeable Teflon® shoes which allow the STARGUN to adapt to every kind of welding situation: from plane sheets to oblique angles. Thanks to their versatility they are able to weld different types of fabrications like: containing tanks, fume treatment towers, scrubbers, chemical hoods, aspiration systems, and for joining linings and geo-textiles....

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PLASTIC FABRICATION-9

K-SB 20 K-SB 30 K-SB 20 is a compact and ergonomic extruder equipped with a power control device and the safety system "motor block" that doesn't allow the machine to start before it reaches the right temperature. The extruder has an innovative universal feeding system that makes possible to use the machine with different diameters of wire. - Rod 0 3 - 4 mm; 1/8" - 5/32" - Backlight display - Two high-brightness LEDs for welding area - Power regulator; security system "motor block" - Independent blower - Thermoregulator double electronic T ° control: for blower and extrusion - Orientable handle -...

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PLASTIC FABRICATION-11

K-SB 40 K-SB 40 is a compact and ergonomic extruder equipped with a power control device and the safety system "motor block" that doesn't allow the machine to start before it reaches the right temperature. The extruder has an innovative universal feeding system that makes possible to use the machine with different diameters of wire. - Rod 0 4 - 5 mm; 5/32" - 3/16" - Backlight display - Two high-brightness LEDs for welding area - Power regulator; security system "motor block" - Independent blower - Thermoregulator double electronic T ° control: for blower and extrusion - Orientable handle - 360°...

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PLASTIC FABRICATION-13

R-SB 50 R - SB 50 is a powerful extruder indispensable for jobs that require a high output of extruded material. R-SB 50 is suitable for joining linings and geo-textiles, sheets, thick pipes and for all those welds that are required to resist to continuous stress. During the welding phase the extruder is very smooth and handy. Like the other models, R - SB 50 is equipped with the safety system that allows the operator to work only after the right temperature has been reached; display for temperature setting and spot light LEDs to illuminate the welding area. It is capable of up to 5 Kg/h of extruded...

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PLASTIC FABRICATION-15

Possibilities of welding seams Available welding shoes SPECIAL SUPPORT SHOES 45° 900 RELATED SERVICES RITMO offers turnkey solutions to its customers: welding rods and rod dispensers are available Welding rods: HDPE 0 4 - 5 mm; 5/32" - 3/16" PP 0 3 - 4 mm; 1/8" - 5/32"

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PLASTIC FABRICATION-17

PLASTIC FABRICATION SHEET WELDING MAIN APPLICATIONS • Mining technology • Building industry • Mechanical engineering • Livestock breeding • Aquaculture and swimming pools • Chemical engineering and tank building • Surface treatment metals • Buffer tanks • Beverage and food industry • Pump manufacturing • Ventilation system and ventilator manufacture • Environment and waste water tanks • Nautical sector

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PLASTIC FABRICATION-18

POLYFUSION 1-25 POLYFUSION 1-25 is compact and easy to use manual welders for HDPE and PP sheets from one meters wide and 2 mm to 25 mm thickness (1/8" 4 1"). The welding cycle is handled by a control panel which commands the hydraulic gearcase. The control panel can be adjusted horizontally to assist the operator. The machine can operate in compliance with the D.V.S. 2207. The sheets are fixed to the machine body by manual handwheels; the locking arm has an articulated joint that allows its opening and the easy extraction of the welded sheets. The working surface of the machine body has a graduated...

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PLASTIC FABRICATION-19

POLYFUSION 2-25 POLYFUSION 2-50 - COMPACT AND EASY TO USE - MAX WORKING WIDTH: 2 M - MIN THICKNESS 3 mm - SHEETS: HDPE, PP, TWIN WALL SHEETS - MANUAL WELDERS - TYPE OF WELDING: STRAIGHT BUTT FUSION, 90°, CIRCULAR POLYFUSION 2-25 and POLYFUSION 2-50 are compact and easy to use manual welders for HDPE and PP sheets from two meters wide and 3÷25 mm or 1/8”÷1” thickness (mod. POLYFUSION 2-25); and 3÷50 mm or 1/8”÷2” thickness (mod. POLYFUSION 2-50). The machines can also weld twin-wall sheets. The machine can operate in compliance with the D.V.S. 2207. The welding cycle is handled by a control panel...

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All RITMO S.p.A. catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.