Remote Control Systems Push/Pull Cables • Levers • Pedals • Pull Only Cables RINGSPANN® Registered Trademark of RINGSPANN GmbH, Bad Homburg RCS® Registered Trademark of RINGSPANN RCS GmbH, Oberursel
Open the catalog to page 1RINGSRANIM* RCS® Remote Control Systems issue 10/2023 - We reserve the right to make technical modifications.
Open the catalog to page 2Setup and description of push/pull cables Setup A flat wire-reinforced inner member is located in a conduit, which is formed by an inner-lying inner tube and specially arranged longitudinal wires (linear wire stranding). The linear wires on the other hand (with the exception of types 770) are supported and fixed by a support wire winding. A plastic extrusion is doing the outer coverage of the conduit. For the universal connection of elements, the inner member and conduit are supported with pressed on zinc-coated or stainless steel end parts. The push/pull cables are designed lightly gliding and...
Open the catalog to page 3Cable sizes upon requ
Open the catalog to page 5Our cable series are offered in five sizes. In the travel, which can be combined with three dif- of the cables are possible in order to create a standard version, three end part configurations ferent seals. A multitude of additional possibili- solution that fits to the respective application. are designed. There are six different types of ties for configuration and variation in the setup • Series 383 with zinc-coated end parts and stainless steel rod ends • Series 384 with stainless steel end parts • PTFE-covered inner member • Highly efficient without stick-slip effect • Remarkably small bend...
Open the catalog to page 6Series 275 and 274 • Series 275 with zinc-coated end parts and stainless steel rod ends • Series 274 with stainless steel end parts • Inner member stainless steel reinforced • Highly efficient • Remarkably small bend radii • Extremely smooth • High travel frequencies • Colour: blue • High temperature range from -50 °C to +90 °C (constant) and short term up to +110 °C • Series 775 with zinc-coated end parts and stainless steel rod ends • Series 774 with stainless steel end parts • Attractive pricing • Highly efficient • For applications without special requirements • Colour: black • High temperature...
Open the catalog to page 7Selection of cable sizesCable sizes, maximum travel, bend radii, seals, thread rod ends, _Fj£^outer diameter of conduits and push and pull forces depending on the travelCable sizes, maximum travel, bend radii, seals, thread rod ends and outer diameter of conduit Cable * for connection type S and R only on request The specified forces are applicable for use in permanent operation with a long service life. A safety factor of 1.5 can be used to calculate the temporary overloads. Pull forces diagram Push forces diagram
Open the catalog to page 8RINGSPANN* Efficiencies The efficiency of a push/pull cable (the relation of the required cable operating force to a given output force) is particularly influenced by the number of bends laid in the cable. The cable operating force can be calculated in accordance with the following formula: Operating force = Output force x Efficiency factor a is the sum of all cable bends in degrees. In addition to the cable bends, the cable length is to be taken into consideration with 15° for every 1 meter. Example of efficiency factor Cable series Cable size Cable length Sum of bends alpha Efficiency factor...
Open the catalog to page 9Standard end parts Connection types of cable end parts, wiper seals and lubrication Connection types of cable end parts Swiveled bulkhead endfitting type T Swiveled clamp endfitting type G Rigid screw endfitting type S and R Wiper seals Seal no. 05 The rubber wiper seal has been proven for all cable sizes for normal applications in the entire machine construction. Upon request also with a support tube from stainless steel. Automatic self-adjusting PTFE wiper seal in case of wear for cable sizes U, V and L. Protects well against fine dust. Design like seal no. 10 with additional double spring-loaded...
Open the catalog to page 10** Rod end completely moved out (see from page 22), TL (1) = variant 1, TL (2) = variant 2 (see page 25) *** Rod end in mid position (see from page 32) Can also be supplied with end parts made of stainless steel.
Open the catalog to page 11Can also be supplied with end parts made from stainless steel. ** Rod end completely moved out (see from page 22), TL (1) = variant 1, TL (2) = variant 2 (see page 25) *** Rod end in mid position (see from page 32)
Open the catalog to page 12** Rod end completely moved out (see from page 22), TL (1) = variant 1, TL (2) = variant 2 (see page 25) *** Rod end in mid position (see from page 32) **** only for hand operation TL and MA, not available for NL Dimensions E for cable size L and travel: Dimensions D for cable size and travel: Cable size Cable size Cable series 275 and 283 are available for cable sizes U-M. The cable size H can only be supplied with cable series 283. "S" denotes the rigid cable ends for cable sizes U, V, M and H. "R" is the designation for a rigid end for cable size L.
Open the catalog to page 13• Do not install push/pull cables in any applications, which may exceed the design parameters of the cable. • Do not remove seals! RCS® cables cannot be disassembled! • RCS® push/pull cables are designed and lubricated for optimum performance and life; under no circumstances should you re-lubricate or attempt any other kind of maintenance. • Cables that have moisture inside or are frozen should be replaced. Do not apply heat to remove moisture. • Protect cables from physical damage such as bending, crushing, heavy vibration and from contamination such as moisture, dirt or chemicals. Do not paint...
Open the catalog to page 14Assembly information Connection to a lever If a push/pull cable is connected to a lever that describes an arc, it should be adjusted at the right angle to half travel position and half the height of the segmental arc of the lever. Swiveled endings (connection types G and T) allow for an arc from centerline of ± 8° all way around. (Push/Pull Cables with swiveled end) Alignment of the end parts For linear movement only (e.g. spool valves) accurate alignment of both planes of the cable and the object to be controlled is necessary! (Push/Pull Cables with swiveled end) Fastening the cables Only correct...
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