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Freewheels_2025-2026

Freewheels_2025-2026
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Freewheels_2025-2026

Product catalog summary
Introduction to Freewheel Technology
Freewheels are crucial in machine building and aerospace industries, enhancing safety, efficiency, and automation. They consist of inner and outer rings with clamping elements like sprags or rollers, functioning as backstops, overrunning clutches, or indexing freewheels.
Design and Function
Freewheels allow freewheeling in one direction and torque transmission in the opposite direction. They may include or exclude bearing support, necessitating concentric alignment of the rings.
Applications
Freewheels are used in:
  • Backstops: Prevent reverse rotation in systems like conveyors.
  • Overrunning Clutches: Automatically engage and disengage machine parts.
  • Indexing Freewheels: Convert back-and-forth motion into stepped rotation.
Categories of Freewheels
Freewheels are categorized into:
  • Complete Freewheels: With bearing support and own lubrication.
  • Low Speed Backstops: Enclosed with own lubrication.
  • Housing Freewheels: Enclosed by housing with bearing support.
  • Basic Freewheels: For assembly with connecting parts, lubrication provided by the customer.
  • Integrated Freewheels: Without bearing support, requiring customer alignment.
  • Internal Freewheels: Compact solutions with or without bearing support.
Freewheels with Sprags or Rollers
Sprag freewheels have cylindrical tracks and spring-loaded sprags, locking without slipping. They are designed for high torques, contactless freewheeling, and high indexing accuracy.
Technical Details
The document includes technical specifications, torque capacities, and installation guidelines for various freewheel types, emphasizing proper alignment and lubrication for optimal performance.
Overview of Roller Freewheels
Roller freewheels allow rotation in one direction while preventing it in the opposite direction. They consist of an inner and outer ring, with roller ramps on one and a cylindrical track on the other. The rollers, which are spring-loaded, lock the freewheel without slipping.
Design and Functionality
The design allows the outer ring to rotate freely clockwise if the inner ring is stationary, rotates counter-clockwise, or rotates slower than the outer ring. When the outer ring rotates in the opposite direction, the rollers clamp, enabling high torque transmission.
Types for Extended Service Life
1. Sprag Lift-off X: Used for backstops and overrunning clutches with high-speed inner ring rotation.
2. Sprag Lift-off Z: Suitable for high-speed outer ring rotation.
3. RIDUVIT®: Features chrome steel sprags with a wear-resistant coating.
4. Hydrodynamic Sprag Lift-off: Ideal for high-speed operations, using oil flow to lift sprags.
Selection Torque Determination
For backstops, the selection torque is calculated using the formula MA = 1.75 · ML, where ML is the static backdriving torque. For overrunning clutches, MA = K · ML, with K being the operating factor.
Selection Process
1. Identify the application: Backstop, Overrunning Clutch, or Indexing Freewheel.
2. Choose the category: Complete Freewheel, Low Speed Backstop, etc.
3. Calculate the selection torque.
4. Select the type: Standard, Sprag Lift-off X/Z, RIDUVIT®, or Hydrodynamic Sprag Lift-off.
Freewheel Selection and Specifications
Overview: This document provides detailed specifications and application examples for various types of freewheels used in industrial machinery.
1. Freewheel Selection:
To select a suitable freewheel, refer to the representations of different series and technical points provided in the document.
2. Application Examples:
- FB Series: Used as overrunning clutches in edge trimming shears.
- FKh Series: Utilized in fan drive systems.
- FBF Series: Applied in meat processing machines.
- FGR Series: Implemented in winch drives.
3. Features and Specifications:
- FB Series: Sealed sprag freewheels with ball bearings.
- FKh Series: Designed for multi-motor drives.
- FBF Series: Features mounting flange and sprags.
- FGR Series: Roller freewheels with mounting flange.
4. Mounting and Ordering:
Each freewheel type has specific mounting requirements, including shaft and pilot diameter tolerances.
5. Technical Data:
The document includes tables with detailed dimensions, torque capacities, and speed limits for each freewheel type.
Overview: The document provides detailed specifications and guidelines for the installation and use of Complete Freewheels, specifically models FGR, BM, and FGRN.
Specifications:
  • The freewheels are available in different sizes and configurations, with nominal torques ranging up to 68,000 Nm and bores up to 150 mm.
  • They are designed with mounting flanges and rollers, and are oil-lubricated for optimal performance.
  • Keyway dimensions follow DIN 6885 standards.
Mounting and Assembly:
  • Components such as the basic freewheel, flange, cover, seals, and screws are supplied loose and must be assembled by the customer.
  • The freewheel must be filled with oil of specified quality before commissioning.
Ordering Information:
  • When ordering, specify the freewheel size, type, and desired freewheeling direction.
Applications:
  • Freewheels are used in various applications such as feed units for sheet material, mobile fans, and spur gearboxes.
Features and Benefits:
  • Sealed roller freewheels with ball bearings ensure durability and efficient operation.
Technical Data:
  • Tables provide detailed dimensions, torque capacities, and speed limits for each freewheel model.
Overview: This document provides technical specifications and guidelines for various types of complete freewheels, including BA, BC, FGR, and FA series.
Specifications: The document lists detailed specifications for each freewheel type, including nominal torque, maximum speed, bore size, and weight.
Mounting Instructions: The mounting process involves supporting the backdriving torque with a lever arm and holding pin.
Ordering Information: When ordering, specify the freewheel size, type, bore diameter, and freewheeling direction.
Application Examples: The document includes examples of freewheel applications, such as using the BC 90 R as a backstop on a transport roller.
Key Features: The freewheels are designed for universal use, with options for extended service life using sprag lift-off or RIDUVIT® coated sprags.
Technical Standards: The document references DIN 6885 for keyway dimensions and JS10 for keyway width tolerance.
Overview: The document provides technical specifications and applications for various types of freewheels, including Complete Freewheels FAV, FBE, FBL, and Low Speed Backstops FRHD.
Complete Freewheels FAV:
  • Applications: Used as backstops in low-speed operations.
  • Features: Roller freewheels with sleeve bearings, grease-lubricated, maintenance-free.
Complete Freewheels FBE:
  • Applications: Used as overrunning clutches with flexible shaft coupling.
  • Features: Sealed sprag freewheels with ball bearings, oil-filled.
Complete Freewheels FBL:
  • Applications: Used as overrunning clutches with shaft coupling.
  • Features: Sealed sprag freewheels with ball bearings, oil-filled.
Low Speed Backstops FRHD:
  • Applications: Used as backstops in installations with low speeds.
  • Features: Sealed sprag freewheels with ball bearings, oil-filled.
Key Specifications:
  • Maximum transmissible torque is twice the nominal torque.
Conclusion: The document provides comprehensive technical details for selecting and installing various freewheel types.
Overview: The document discusses the technical specifications and applications of Housing Freewheels used in multi-motor drives.
Specifications: Housing Freewheels are designed with a roller lift-off mechanism and a mechanical separating function.
Procedures: The document outlines the procedure for engaging and disengaging the freewheel using a hand lever.
Applications: Housing Freewheels are used in applications such as generators, pumps, ventilators, fans, and uninterrupted power supplies.
Selection and Mounting: The selection of the appropriate freewheel size is based on the calculated selection torque (MA).
Recommendations: It is recommended to use torsionally stiff shaft couplings to minimize reactive forces.
Key Data from Tables: The tables provide detailed specifications for various models of Housing Freewheels.
Overview: The document provides technical specifications and applications for various types of freewheels, specifically focusing on Basic Freewheels FGR and Integrated Freewheels FXM.
Specifications:
  • Basic Freewheels FGR: Roller freewheels with ball bearings, suitable for oil-lubricated housings.
  • Integrated Freewheels FXM: Sprag freewheels without bearing support, featuring sprag lift-off X.
Applications:
  • Basic Freewheels FGR: Used as backstops in conveyor systems.
  • Integrated Freewheels FXM: Applied in high-speed operations as backstops and overrunning clutches.
Mounting and Lubrication:
  • Basic Freewheels FGR: Require precise centering and oil lubrication.
  • Integrated Freewheels FXM: Require customer-provided concentric alignment of inner and outer rings.
Key Features:
  • Both types of freewheels are designed for specific torque and speed requirements.
Specifications:
The FXM freewheel is centered via the outer track F on the customer attachment part and bolted to it.
Procedures:
For ordering, specify the freewheel size, type with sprag lift-off, and bore diameter.
Norms and Standards:
Keyway dimensions follow DIN 6885.
Recommendations:
For extended service life, use sprag lift-off at high-speed rotating inner rings.
Data Summary:
The document includes detailed tables listing various FXM and FON freewheel sizes.
Applications:
Integrated Freewheels FON are used as backstops, overrunning clutches, and indexing freewheels.
Additional Features:
FXR series freewheels include torque limiting and optional reverse running functions.
Overview: The document provides technical specifications and guidelines for Integrated Freewheels FXRW, FXRU, and FXN.
Specifications: The document lists detailed specifications for different models of freewheels.
Mounting Instructions: Both FXRW and FXRU freewheels require precise alignment.
Torque and Speed Limits: The document emphasizes that the static backdriving torque must not exceed the sum of the slipping torques specified.
Sprag Lift-off Feature: The sprag lift-off feature is highlighted as a key component for wear-free operation at high speeds.
Application Examples: Several application examples are provided, illustrating the use of these freewheels in various industrial settings.
Ordering Information: The document includes examples for ordering specific freewheel models.
Additional Notes: The document advises on lubrication requirements.
Overview: The document provides technical specifications and guidelines for various types of internal freewheels.
Specifications: The document outlines the dimensions and nominal torques for several series of internal freewheels.
Mounting and Installation: The freewheels require precise concentric alignment of the inner and outer rings.
Lubrication: Proper lubrication is crucial for the operation of these freewheels.
Application Examples: The document provides examples of how these freewheels can be used in various applications.
Key Features: The freewheels are designed for universal use.
Ordering Information: Examples for ordering specific freewheel sizes and types are provided.
Overview: This document provides technical specifications and guidelines for various types of internal freewheels.
Specifications: The document details the nominal torque, maximum speed, load ratings, bore sizes, and weights for each freewheel type.
Mounting Instructions: The torque transmission is achieved through keyway connections and press fits.
Operating Conditions: The permissible operating temperature ranges are specified.
Lubrication: Freewheels are supplied grease-filled.
Ordering Examples: The document provides examples of how to order specific freewheel sizes.
Keyway Specifications: Keyway dimensions and tolerances are specified according to DIN 6885 standards.
Application Examples: The document includes examples of how these freewheels are used in practical applications.
Additional Features: Some freewheels include bearing support for higher speeds.
Overview: The document provides detailed technical specifications and applications for various types of Cage Freewheels and Irreversible Locks.
Specifications: The document lists multiple models of Cage Freewheels and Irreversible Locks.
Types of Cage Freewheels:
  • SF Type: Available in standard, RIDUVIT® coated, and sprag lift-off versions.
  • SFB Type: Designed for universal use.
  • E Type: Offers the highest torque capacity.
Mounting and Installation: Cage Freewheels require lateral guidance.
Irreversible Locks: These are bidirectional acting backstops with rollers.
Applications: Examples include use in large pump drives for power stations.
Key Considerations: The document highlights the importance of considering bearing play, centering errors, and run-out.
Specifications and Speed Considerations
The document outlines the permissible speeds for freewheels.
Lubrication Guidelines
Lubrication is critical for the operation of freewheels.
Questionnaires for Product Selection
The document includes detailed questionnaires for selecting RINGSPANN Backstops, Overrunning Clutches, Indexing Freewheels, and Housing Freewheels.
Technical Points and Recommendations
Attention is drawn to the need for maintenance-free grease lubrication for certain freewheels.
Conclusion
The document provides comprehensive technical guidelines and questionnaires to assist in the selection and maintenance of RINGSPANN freewheels.
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Catalog excerpts

Freewheels_2025-2026-1

Freewheels Backstops • Overrunning Clutches • Indexing Freewheels Edition 2026/2027 RINGSPANN® Registered trademark of RINGSPANN GmbH, Bad Hombu

 Open the catalog to page 1
Freewheels_2025-2026-3

The maximum transmissible torques are 2 times the specified nominal torques. Issue 12/2025 • Technical details subject to change without notice.

 Open the catalog to page 3
Freewheels_2025-2026-4

Design and Function of Freewheels Freewheels are machine elements with particular characteristics: • In one direction of rotation there is no contact between the inner and outer ring; the freewheel is in freewheeling operation. • In the other direction of rotation there is contact between the inner and outer ring; in this direction it is possible to transmit high torque. For example the outer ring of the freewheel shown in figure 4-1 can freewheel clockwise while the inner ring is stationary. If, however, the outer ring is turned in the opposite direction, there is contact between the inner and...

 Open the catalog to page 4
Freewheels_2025-2026-5

➧ Backstop Freewheels are used as backstops if reverse rotation of the operating direction is to be prevented. In many machines and installations, for technical safety or functional reasons, it is necessary to ensure that you are working in just one specified direction of rotation. This is why there are legal stipulations requiring a mechanical safety device for the operation of, e.g. conveyor systems. The normal operating mode of a backstop is freewheeling operation; the locking (torque transmission) is performed at zero speed. The immediate engagement of the clamping elements ensures the required...

 Open the catalog to page 5
Freewheels_2025-2026-6

Areas of Application for Freewheels ➧ Areas of application for Backstops Gear units Electric motors Gear motors Inclined conveyors Elevators Bucket elevators The backstop prevents reverse rotation in a drive of a conveyor installation if the power fails or the motor is turned off. The backstop prevents reverse rotation of the conveyor load if the power fails or the motor is turned off. ➧ Areas of application for Overrunning Clutches Textile machines Printing machines Fans Ventilators During normal operation of textile or printing machines, the overrunning clutch separates the barring drive which...

 Open the catalog to page 6
Freewheels_2025-2026-7

The backstop prevents reverse rotation under the back pressure of The backstop prevents reverse rotation under the back pressure of the conveyed medium if the motor is turned off. the conveyed medium if the motor is turned off. Pumps Roller conveyor In multi-motor drives the overrunning clutch disengages the inactive or lower speed drive. The overrunning clutch ensures that the conveyed material can be pushed or pulled faster over the rollers than the speed of the drive. Seed spreader High voltage switches The indexing freewheel replaces a reduction gear in seed spreader. In high voltage switches...

 Open the catalog to page 7
Freewheels_2025-2026-8

• With bearing support between inner or outer ring • Completely enclosed • Connection to the outer ring and the customer part by: - bolting to the face (figure 8-1), - mounting flange, - keyway connection on the outer ring, - shaft coupling. • With bearing support from inner to outer ring • Completely enclosed • With bearing support between inner and outer ring • Completely enclosed by its own housing • With bearing supported input and output shafts • Stationary arrangement

 Open the catalog to page 8
Freewheels_2025-2026-9

RINGSPANN*Basic Freewheels • With bearing support between inner and outer ring • For assembly with connecting parts • Lubrication - if necessary - to be provided by the customer • Without bearing support. Concentric alignment of inner and outer ring must be provided by the customer. • Integrating the outer ring on the customer part by bolting to the face • Lubrication - if necessary - to be provided by the customer • Series both with and without bearing support. In the case of series without bearing support, concentric alignment of the inner and outer ring must be provided by the customer. •...

 Open the catalog to page 9
Freewheels_2025-2026-10

Freewheels with Sprags or Rollers two different designs of freewheels Design as Sprag Freewheel The sprag freewheel has outer and inner rings with cylindrical tracks. The individually spring loaded sprags are arranged in between the rings. The freewheel locks without slipping. Different sprag profiles enable a multitude of types. Types are available for: • High torques • Contactless freewheeling operation • High indexing accuracy 10-1 Function of Sprag Freewheels With the sprag arrangement illustrated in figure 10-2 the outer ring can be turned freely clockwise (freewheeling operation), if the...

 Open the catalog to page 10
Freewheels_2025-2026-11

Design as a Roller Freewheel With roller freewheels either the inner or the outer ring has roller ramps. The other ring has a cylindrical track. The individually spring loaded rollers are arranged in between the rings. The freewheel locks without slipping. Function of Roller Freewheels Locking direction or driving operation With the version illustrated in figure 11-2, the outer ring can be turned freely clockwise (freewheeling operation), if the inner ring Freewheeling direction or freewheeling operation • is at a standstill, • is turned counter-clockwise or Spring force Outer track • is turned...

 Open the catalog to page 11
Freewheels_2025-2026-12

In addition the standard type, RINGSPANN has vice life for freewheels with sprags. The table ditions for these types. developed four other types for extended ser- above lists the recommended application con- Type with sprag lift-off X The sprag lift-off X is used for backstops and overrunning clutches, provided that in freewheeling operation the inner ring is rotating at high speed and providing with overrunning clutches that the driving operation is conducted at low speed. In freewheeling operation, the centrifugal force Fc causes the sprag to lift off from the outer track. In this operating...

 Open the catalog to page 12
Freewheels_2025-2026-13

Type RIDUVIT® RINGSPANN sprags are made from chrome steel, the same material as used for the balls in ball bearings. The high compressive strength, elasticity and tensile strength of this material is required for the sprags in a locked state. In freewheeling operation, however, it is able to cope with utmost wear resistance on the points of contact of the sprag with the inner track. All of these requirements are perfectly fulfilled by using a chrome steel sprag with RIDUVIT® coating. The RIDUVIT® coating lends the sprag a resistance to wear akin to that of hard metal. The technology used here...

 Open the catalog to page 13

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  19. DV 020 FKM

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  21. DH 015 PFK

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  52. SIKUMAT® ST

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  53. SIKUMAT® SN

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  54. SIKUMAT® SA

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  55. SIKUMAT® SU

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  56. SIKUMAT® SR

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  87. FBL series

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  88. FBE series

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  91. BC series

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  92. BA series

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  93. BM series

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  94. FBF series

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  95. FR series

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.