1. Catalogs
  2. RINGSPANN
  3. Freewheels_2020-2021

Freewheels_2020-2021

Freewheels_2020-2021
1 / 112 PagesView full catalog

Freewheels_2020-2021

Product catalog summary
Introduction to Freewheel Technology
Freewheels are crucial in machine building and aerospace industries, providing safety, efficiency, and automation. They consist of inner and outer rings with clamping elements like sprags or rollers, and require concentric alignment for proper function.
Design and Function
Freewheels allow freewheeling in one direction and torque transmission in the opposite direction, used as backstops, overrunning clutches, and indexing freewheels, operating automatically without additional equipment.
Applications
Freewheels are used in various applications:
  • Backstops: Prevent reverse rotation in systems like conveyors.
  • Overrunning Clutches: Automatically engage/disengage machine parts, useful in textile and printing machines.
  • Indexing Freewheels: Convert motion into stepped rotation, used in packaging and filling plants.
Categories of Freewheels
Freewheels are categorized into:
  • Complete Freewheels: Enclosed with own lubrication, used for bolting, flange mounting, or keyway connection.
  • Housing Freewheels: Enclosed in their own housing with bearing-supported shafts.
  • Basic Freewheels: Require customer-provided lubrication and assembly with connecting parts.
  • Integrated Freewheels: Without bearing support, requiring customer alignment and lubrication.
  • Internal Freewheels: Compact solutions installed in customer housing, with or without bearing support.
Freewheels with Sprags or Rollers
Sprag freewheels have cylindrical tracks and spring-loaded sprags, locking without slipping, designed for high torques and contactless freewheeling. Roller freewheels have ramps and cylindrical tracks, also locking without slipping.
Technical Details
The document includes technical specifications, torque capacities, and dimensions for various freewheel types, emphasizing proper selection and application for optimal performance.
Specifications and Operation
The document describes the freewheeling and driving operations of roller freewheels, highlighting the importance of clamping angle and friction value for self-locking.
Types of Freewheels
Several types are discussed, including standard types and those with sprag lift-off, RIDUVIT® coating, and hydrodynamic lift-off, each designed for specific operational conditions.
Selection Torque Determination
Methods for calculating selection torque for backstops, overrunning clutches, and indexing freewheels are outlined, emphasizing peak torques and providing formulas based on motor power and system dynamics.
Freewheel Selection Process
A step-by-step guide for selecting the appropriate freewheel, considering application type, category, selection torque, and specific type, with advice to consult RINGSPANN for specific applications.
Application Example
An example of using two complete freewheels as overrunning clutches in an edge trimming shear drive is provided.
Specifications
Detailed specifications for various Complete Freewheels, including FB, FKh, FBF, and FGR models, are provided, highlighting their use in mechanical systems for backstopping, overrunning clutches, and indexing freewheels.
Mounting and Ordering
Mounting involves bolting the customer attachment part to the freewheel, with specific tolerances for shaft and pilot diameter. Ordering requires specifying size, type, bore diameter, and freewheeling direction.
Applications
Freewheels are used in applications like fan drive systems, meat processing machines, and winch drives, facilitating automatic engagement and disengagement of drives.
Key Features
Features include extended service life through RIDUVIT® coated sprags or sprag lift-off mechanisms, sealed and oil-filled for ready installation, and availability of standard and customized bore diameters.
Mounting and Installation
Instructions emphasize correct alignment and play in the lever arm to prevent distortion and ensure proper operation, with shaft tolerance adhering to ISO standards.
Application Examples
Examples illustrate the use of components in real-world applications, such as tube mills and conveyor belt systems, highlighting their function in driving and freewheeling operations.
Performance and Limitations
The maximum transmissible torque is twice the nominal torque specified, with advice to consult specific pages for selection torque determination.
Specifications
Specifications for Low Speed Backstops FRSC, Housing Freewheels FH, and Basic Freewheels FGR are detailed, including nominal torques, bore sizes, and operational speeds.
Procedures
Mounting procedures for various freewheels are outlined, emphasizing the importance of correct alignment and lubrication.
Standards and Recommendations
Standards such as DIN and ISO are referenced for keyway specifications and tolerances, with recommendations for optimal performance.
Application Examples
Examples of freewheel applications in conveyor systems, multimotor drives, and reduction gears are provided.
Key Data from Tables
Tables provide detailed dimensions, nominal torque, and maximum speed for each freewheel type, aiding in selection and application.
Overview
Integrated Freewheels FXM are designed for backstops in high-speed freewheeling operations and as overrunning clutches in low-speed driving operations, featuring a sprag lift-off mechanism for wear-free operation.
Specifications
Nominal torques up to 1,230,000 Nm, bore sizes up to 500 mm, and contactless operation extending service life are highlighted.
Applications
Applications include backstops in conveyor systems, overrunning clutches in bucket conveyors, and cement mixer drives.
Technical Details
Details on mounting without bearing support, lubrication requirements, and maximum transmissible torque are provided.
Mounting and Tolerances
Instructions for centering and bolting the freewheel, with adherence to ISO standards for tolerances, are included.
Ordering Information
Examples for ordering, including model, bore size, and end cover, are provided.
Tables and Data
Tables list various FXM models, nominal torques, bore sizes, and operational speeds, aiding in model selection.
Overview
The document provides specifications and operational guidelines for Integrated Freewheels FON and FXR series, focusing on mounting, lubrication, and application.
Specifications
Details on mounting without bearing support, lubrication types, and permissible run-out are provided.
Types and Applications
Types include standard, RIDUVIT® for extended life, and sprag lift-off Z for high-speed operations.
Mounting and Ordering
Instructions for ordering, including size, type, and bore diameter, are provided.
FXR Series Features
Features include sprag lift-off X and torque limiting for backstop applications in conveyor systems.
Advantages
Protection of gearboxes from overload and dynamic peak torques, allowing for smaller gearboxes.
Technical Data and Tables
Tables provide nominal torque, maximum speeds, and dimensions for various freewheel sizes and types.
Mounting Instructions
Instructions for ensuring run-out and centering depth are specified.
Release Function (FXRU Series)
Includes a controllable release function with special screws and safety tabs.
Specifications
Specifications for Internal Freewheels FXN, FCN, and FDN, including nominal torques, bore sizes, and keyway dimensions, are outlined.
Procedures
Installation involves pressing the outer ring into the customer housing, ensuring concentric alignment.
Norms and Standards
References to DIN and ISO standards for keyway specifications and tolerances are included.
Recommendations
Recommendations for optimal performance, including housing materials and tolerances, are provided.
Application Examples
Examples of Internal Freewheel applications in electric motors, textile machines, and conveyor belts are provided.
Data Summary
Tables detail dimensions, nominal torques, and maximum speeds for various freewheel sizes.
Specifications
Specifications for shaft and housing tolerances, operating temperature, and lubrication requirements are outlined.
Procedures
Mounting procedures emphasize correct alignment and housing material requirements.
Standards and Recommendations
Standards for keyway dimensions and lubrication options are provided.
Application Examples
Examples of Internal Freewheels used in transport rollers and seed spreaders are provided.
Dimensions and Load Ratings
Specifications for freewheel sizes, nominal torque, maximum speed, and load ratings are included.
Specifications
Specifications for various freewheel models, including housing bore and shaft tolerances, operating temperature, and lubrication requirements, are outlined.
Procedures
Mounting instructions emphasize concentric alignment and stable housing requirements.
Norms and Standards
Keyway specifications and tolerances are provided according to DIN standards.
Recommendations
Recommendations for extended service life and consulting for transmissible torques are included.
Application Examples
Examples of freewheel applications in elevators, chain conveyors, and wire processing machines are provided.
Data Summary
Tables list freewheel sizes, nominal torques, maximum speeds, and dimensions for various models.
Overview
The document provides specifications and applications for Irreversible Locks IR, bidirectional acting backstops, and special freewheel designs.
Irreversible Locks IR
Bidirectional acting roller freewheels with bearing support, ready for installation, transmitting nominal torques up to 100 Nm.
Specifications
Dimensions and nominal torques for various sizes of Irreversible Locks IR are provided.
Application Examples
Examples of backstops in large pumps and applications in nuclear power stations and iron ore conveyor plants are provided.
Special Freewheel Designs
Includes overrunning clutches for vertical installations and maintenance-free designs with sprag lift-off.
Technical Points
Emphasizes central application of force, bearing support, and precise alignment for optimal performance.
Actuation Frequencies and Service Life
Factors affecting maximum actuation frequency and service life of indexing freewheels are discussed.
Torsion Spring Characteristic Curve
Describes the relationship between torque and torsional angle for selecting appropriate freewheels.
Transmissible Torque Calculation
Guidelines for calculating transmissible torque, considering geometric associations and elastic deformations, are provided.
Questionnaire Overview
A questionnaire for selecting RINGSPANN Housing Freewheels FH, including sections for company information, installation type, and operating data, is provided.
Installation and Usage
Details on installation type and working machine are specified.
Operating Data
Information on drive type, speeds, direction of rotation, and power/torque requirements is included.
Installation Conditions
Ambient temperature range and environmental factors are considered.
Estimated Requirements
Quantities needed on a one-off, monthly, and yearly basis are estimated.
Enclosures
Specifications, data sheets, and sketches/drawings are required.
Contact Information
Contact details for RINGSPANN GmbH and its global offices are listed.
See more

Catalog excerpts

Freewheels_2020-2021-1

Freewheels Backstops • Overrunning Clutches • Indexing Freewheels Edition 2020/2021 RINGSPANN® Registered trademark of RINGSPANN GmbH, Bad Hombu

 Open the catalog to page 1
Freewheels_2020-2021-2

Freewheel Technology Introduction Design and Function of Freewheels Areas of Application for Freewheels Freewheels with Sprags or Rollers Types for Extended Service Life Determination of Selection Torque Freewheel Selection Used as Complete Freewheels Backstops Overrunning Clutch Indexing Freewheel With bearing support for bolting to the face FB with sprags, available in four types FKh with hydrodynamic sprag lift-off with mounting flange 160 000 BA with rollers or with sprag lift-off X BC with rollers or with sprag lift-off X FA with sprags and grease lubrication FAV with rollers and grease...

 Open the catalog to page 2
Freewheels_2020-2021-3

Integrated Freewheels Backstops Overrunning Clutch Indexing Freewheel With bearing support FXRW with sprag lift-off X FXRU with sprag lift-off X and with release function FXM with sprag lift-off X FON with sprags, available in three types for bolting to the face, with torque limiting Internal Freewheels Backstops Overrunning Clutch Indexing Freewheel With bearing support for press fit on the outer ring 20 500 FXN with sprag lift-off X FZ with sprags and bearing support FZ … 2RS with sprags, bearing support and seals FZ … P2RS with sprags, bearing support and seals FZ … P with sprags and bearing...

 Open the catalog to page 3
Freewheels_2020-2021-4

Design and Function of Freewheels Freewheels are machine elements with particular characteristics: • In one direction of rotation there is no contact between the inner and outer ring; the freewheel is in freewheeling operation. • In the other direction of rotation there is contact between the inner and outer ring; in this direction it is possible to transmit high torque. For example the outer ring of the freewheel shown in figure 4-1 can freewheel clockwise while the inner ring is stationary. If, however, the outer ring is turned in the opposite direction, there is contact between the inner and...

 Open the catalog to page 4
Freewheels_2020-2021-5

➧ Backstop Freewheels are used as backstops if reverse rotation of the operating direction is to be prevented. In many machines and installations, for technical safety or functional reasons, it is necessary to ensure that you are working in just one specified direction of rotation. This is why there are legal stipulations requiring a mechanical safety device for the operation of, e.g. conveyor systems. The normal operating mode of a backstop is freewheeling operation; the locking (torque transmission) is performed at zero speed. The immediate engagement of the clamping elements ensures the required...

 Open the catalog to page 5
Freewheels_2020-2021-6

Areas of Application for Freewheels ➧ Areas of application for Backstops Gear units Electric motors Gear motors Inclined conveyors Elevators Bucket elevators The backstop prevents reverse rotation in a drive of a conveyor installation if the power fails or the motor is turned off. The backstop prevents reverse rotation of the conveyor load if the power fails or the motor is turned off. ➧ Areas of application for Overrunning Clutches Textile machines Printing machines Fans Ventilators During normal operation of textile or printing machines, the overrunning clutch separates the barring drive which...

 Open the catalog to page 6
Freewheels_2020-2021-7

Fans Ventilators Pumps Compressors The backstop prevents reverse rotation under the back pressure of the conveyed medium if the motor is turned off. The backstop prevents reverse rotation under the back pressure of the conveyed medium if the motor is turned off. Pumps Generators Roller conveyor In multimotor drives the overrunning clutch disengages the inactive or lower speed drive. The overrunning clutch ensures that the conveyed material can be pushed or pulled faster over the rollers than the speed of the drive. High voltage switches Seed spreader In high voltage switches for tensioning a...

 Open the catalog to page 7
Freewheels_2020-2021-8

Complete Freewheels • With bearing support between inner or outer ring • Completely enclosed • With own lubrication • Connection to the outer ring and the customer part by: - bolting to the face (figure 8-1), - mounting flange, - keyway connection on the outer ring, - lever arm or - shaft coupling. Low Speed Backstop • With bearing support from inner to outer ring • Completely enclosed • With own lubrication Housing Freewheels • With bearing support between inner and outer ring • Completely enclosed by its own housing • With own lubrication • With bearing supported input and output shafts • Stationar...

 Open the catalog to page 8
Freewheels_2020-2021-9

Basic Freewheels • With bearing support between inner and outer ring • For assembly with connecting parts • Lubrication – if necessary – to be provided by the customer Integrated Freewheels • Without bearing support. Concentric alignment of inner and outer ring must be provided by the customer. • Integrating the outer ring on the customer part by bolting to the face • Lubrication – if necessary – to be provided by the customer Internal Freewheels • Series both with and without bearing support. In the case of series without bearing support, concentric alignment of the inner and outer ring must...

 Open the catalog to page 9
Freewheels_2020-2021-10

Freewheels with Sprags or Rollers two different designs of freewheels Design as Sprag Freewheel The sprag freewheel has outer and inner rings with cylindrical tracks. The individually spring loaded sprags are arranged in between the rings. The freewheel locks without slipping. Different sprag profiles enable a multitude of types. Types are available for: • High torques • Contactless freewheeling operation • High indexing accuracy 10-1 Function of Sprag Freewheels With the sprag arrangement illustrated in figure 10-2 the outer ring can be turned freely clockwise (freewheeling operation), if the...

 Open the catalog to page 10
Freewheels_2020-2021-11

Design as a Roller Freewheel With roller freewheels either the inner or the outer ring has roller ramps. The other ring has a cylindrical track. The individually spring loaded rollers are arranged in between the rings. The freewheel locks without slipping. Function of Roller Freewheels With the version illustrated in figure 11-2, the outer ring can be turned freely clockwise (freewheeling operation), if the inner ring Locking direction or driving operation Freewheeling direction or freewheeling operation • is at a standstill, • is turned counterclockwise or Spring force Outer track • is turned...

 Open the catalog to page 11

All RINGSPANN catalogs and technical brochures

  1. DH 010 FPM

    1  Page

  2. HR 130 FHK

    2  Pages

  3. Datasheet SFB

    2  Pages

  4. Datasheet E

    2  Pages

  5. Datasheet FHD

    4  Pages

  6. Datasheet FH

    4  Pages

  7. Beam Couplings

    26  Pages

  8. MV 033 FEM

    8  Pages

  9. DV 020 FHM

    1  Page

  10. DH 020 FHM

    1  Page

  11. DV 030 FHM

    1  Page

  12. DH 030 FHM

    1  Page

  13. DV 030 FHA

    1  Page

  14. DH 030 FHA

    1  Page

  15. DU 060 FHM

    2  Pages

  16. DH 020 FKM

    1  Page

  17. DH 005 PFK

    1  Page

  18. DV 020 FKM

    1  Page

  19. DH 010 PFK

    1  Page

  20. DH 015 PFK

    1  Page

  21. DH 020 PFK

    1  Page

  22. DV 030 PFM

    2  Pages

  23. DH 030 PFM

    2  Pages

  24. DV 035 PFM

    2  Pages

  25. DH 035 PFM

    2  Pages

  26. DU 060 PFM

    2  Pages

  27. DH 010 MSM

    1  Page

  28. DV 020 MSM

    1  Page

  29. DH 020 MSM

    1  Page

  30. DV 020 MKM

    1  Page

  31. DH 020 MKM

    1  Page

  32. HW 075 FHM

    2  Pages

  33. HS 075 HFK

    2  Pages

  34. DV 020 FEM

    1  Page

  35. DV 020 PFK

    1  Page

  36. BCS 600

    4  Pages

  37. DS

    2  Pages

  38. DU 060 FPM

    2  Pages

  39. HW 075 HFK

    2  Pages

  40. HS 120 HFK

    2  Pages

  41. RLK 603 S

    4  Pages

  42. RLK 603 K

    3  Pages

  43. HW 100 HFA

    2  Pages

  44. FN series

    2  Pages

  45. DT

    2  Pages

  46. HW 063 HFA

    1  Page

  47. FD series

    2  Pages

  48. Trantorque OE

    2  Pages

  49. SIKUMAT® SC

    6  Pages

  50. SIKUMAT® SG

    6  Pages

  51. SIKUMAT® ST

    6  Pages

  52. SIKUMAT® SN

    6  Pages

  53. SIKUMAT® SA

    6  Pages

  54. SIKUMAT® SU

    6  Pages

  55. SIKUMAT® SR

    6  Pages

  56. SIKUMAT® SB

    6  Pages

  57. SIKUMAT® SL

    6  Pages

  58. RIMOSTAT® RS

    4  Pages

  59. RSHD series

    2  Pages

  60. RT

    2  Pages

  61. PA series

    4  Pages

  62. HDDS series

    2  Pages

  63. LAFF series

    2  Pages

  64. BKFF series

    2  Pages

  65. HKFF series

    2  Pages

  66. KFFF series

    2  Pages

  67. LBDF series

    2  Pages

  68. BKDF series

    2  Pages

  69. HKDF series

    2  Pages

  70. KFDF series

    2  Pages

  71. BKDI series

    2  Pages

  72. SKDZ series

    2  Pages

  73. FZ … series

    6  Pages

  74. DH 030 FPA

    2  Pages

  75. DV 030 FPA

    2  Pages

  76. DH 030 FPM

    2  Pages

  77. DV 030 FPM

    2  Pages

  78. DH 020 FPM

    1  Page

  79. DH 012 FEM

    1  Page

  80. IR series

    2  Pages

  81. FNR series

    2  Pages

  82. FSN series

    2  Pages

  83. FRHN

    2  Pages

  84. FDN series

    2  Pages

  85. FXN series

    4  Pages

  86. FRHD series

    2  Pages

  87. FBL series

    2  Pages

  88. FBE series

    2  Pages

  89. FAV series

    2  Pages

  90. FA series

    2  Pages

  91. BC series

    2  Pages

  92. BA series

    2  Pages

  93. BM series

    2  Pages

  94. FBF series

    2  Pages

  95. FR series

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.