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Freewheels_2019-2020

Freewheels_2019-2020
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Freewheels_2019-2020

Product catalog summary
Introduction to Freewheel Technology
Freewheels are critical components in machine building and aerospace industries, enhancing safety, efficiency, and automation. They consist of inner and outer rings with clamping elements like sprags or rollers, and require concentric alignment for optimal function.
Design and Function
Freewheels enable freewheeling in one direction and torque transmission in the opposite direction, functioning as backstops, overrunning clutches, and indexing freewheels without mechanical or hydraulic equipment.
Applications
Freewheels are used in gear units, electric motors, textile and printing machines, fans, ventilators, and high voltage switches to prevent reverse rotation and enable controlled motion.
Categories of Freewheels
1. Complete Freewheels: Enclosed with lubrication, used for bolting or keyway connections.
2. Housing Freewheels: Enclosed in housing, suitable for stationary arrangements.
3. Basic Freewheels: Require customer-provided lubrication and assembly.
4. Integrated Freewheels: Without bearing support, requiring customer alignment.
5. Internal Freewheels: Compact solutions with press fit or keyway connections.
Freewheels with Sprags or Rollers
Sprag freewheels offer high torque transmission and contactless freewheeling, while roller freewheels use ramps and cylindrical tracks for locking without slipping.
Conclusion
RINGSPANN offers a comprehensive range of freewheels, crucial for efficient and safe machine operation across various industries.
Design and Function of Roller Freewheels
Roller freewheels allow the outer ring to turn freely in one direction while clamping occurs in the opposite direction, enabling high torque transmission. The clamping angle is crucial for effective operation.
Types of Roller Freewheels
Includes standard types and those with sprag lift-off mechanisms for extended service life, allowing wear-free operation at high speeds.
RIDUVIT® and Hydrodynamic Sprag Lift-off
RIDUVIT® coating enhances wear resistance, while hydrodynamic sprag lift-off uses oil flow to lift sprags, allowing high-speed operation without wear.
Selection Torque Determination
Formulas are provided for calculating selection torque for backstops, overrunning clutches, and indexing freewheels, emphasizing the importance of considering peak torques.
Freewheel Selection Process
A step-by-step guide for selecting the correct freewheel, including determining application type, category, selection torque, and suitable type.
Application Example
Example of using two complete freewheels as overrunning clutches in an edge trimming shear drive.
Specifications
Complete Freewheels FB and FR are mechanical components used in various industrial applications, designed to enhance service life and operational efficiency by allowing freewheeling operation and preventing reverse motion.
Mounting Instructions
Instructions for centering and bolting the customer attachment part, with specific shaft and pilot diameter tolerances.
Types and Features
Standard Type, Type with RIDUVIT®, Type with Sprag Lift-off X, and Type with Sprag Lift-off Z for extended service life.
Applications
Used in transport systems, fans, and meat processing machines to ensure efficient operation by automatically engaging and disengaging drives as needed.
Ordering Information
Specify freewheel size, type, bore size, and freewheeling direction when ordering.
Key Data from Tables
Tables provide detailed dimensions, torque specifications, and speed limits for various freewheel sizes and types.
Conclusion
The document serves as a comprehensive guide for selecting and implementing Complete Freewheels in mechanical systems, emphasizing their versatility and reliability in various industrial applications.
Specifications
Detailed dimensions, torque and speed specifications, materials and construction details for freewheels.
Mounting Instructions
Instructions for mounting freewheels via keyway connection, with specific shaft and pilot diameter tolerances.
Ordering Information
Specify freewheel size, type, bore size, and freewheeling direction when ordering.
Application Examples
Examples of freewheel applications in mobile fans, spur gearboxes, transport rollers, and bucket conveyors.
Key Features
Freewheels designed for universal use with options for extended service life using sprag lift-off at high-speed rotating inner rings.
Specifications
Technical specifications and operational guidelines for Housing Freewheels FH and Integrated Freewheels FXM, focusing on their application in multimotor drives and as backstops or overrunning clutches.
Procedures
Mounting procedures and alignment requirements for Housing Freewheels FH and Integrated Freewheels FXM.
Standards and Recommendations
Keyway dimensions and lubrication recommendations for optimal performance.
Application Examples
Examples of Basic Freewheels FGR used as backstops in conveyor systems and Integrated Freewheels FXM in high-speed operations.
Key Data from Tables
Nominal torque and maximum speed values for various models.
Critical Information
Maximum transmissible torque is twice the nominal torque specified, with proper alignment and lubrication essential for optimal performance.
Specifications
Technical specifications and operational guidelines for Integrated Freewheels FXRW and FXRU series, designed for applications requiring torque limiting and release functions.
Torque Specifications
Maximum torque values and guidelines for selecting appropriate freewheels based on torque requirements.
Mounting Instructions
Precise alignment requirements for FXRW and FXRU series, with specific tolerances for pilot diameter and shaft.
Release Function
Details on the release function involving special screws, safety tabs, and wedge systems.
Application Examples
Examples of Internal Freewheels FXN used as backstops and overrunning clutches.
Key Data
Tables include detailed dimensions, torque values, and operational speeds for various models.
Specifications
Detailed specifications and applications for various types of internal freewheels, including FXN, FCN, FDN, FD, and FZ series.
Lubrication and Maintenance
Lubrication requirements and recommendations for different operating conditions.
Mounting Instructions
Detailed mounting instructions emphasizing precise alignment and use of specific housing materials.
Application Examples
Examples of freewheel applications in car wash facilities, textile machines, packaging units, and seed spreaders.
Key Features
Compact design, space-saving installation, and high torque capacities of freewheels.
Internal Freewheels Overview
Specifications and mounting instructions for internal freewheels designed for press fit on the outer ring.
Operating Conditions
Permissible operating temperature ranges and lubrication types for different models.
Ordering Examples
Specific ordering codes for different types of internal freewheels.
Dimensions and Load Ratings
Detailed tables for nominal torque, maximum speed, and load ratings for dynamic and static conditions.
Keyway Specifications
Keyways specified according to DIN 6885 standards.
Application Examples
Examples of internal freewheels used as backstops in elevator drives and indexing freewheels in wire processing machines.
Additional Features
Models without bearing support requiring customer-provided alignment, and models with bearing support for higher speeds.
Specifications
Hardness limit, core strength, and lead-in chamfer specifications for mounting freewheels.
Procedures
Considerations for actuation frequency and service life in freewheel applications.
Technical Points
Torsion spring characteristic curve and calculation of transmissible torque.
Maximum Speeds and Service Life
Factors influencing maximum permissible speed and service life of freewheels.
Lubrication
Standard lubrication types and recommendations for different ambient temperatures.
Recommendations
Selection of freewheels with steep torsion spring characteristic curves for optimal performance.
Overview
Questionnaires for selecting RINGSPANN products, including Backstops, Overrunning Clutches, Indexing Freewheels, and Housing Freewheels.
Backstops Selection
Information required for selecting backstops, including machine type, backstop location, arrangement, operating data, and installation conditions.
Overrunning Clutches Selection
Details required for selecting overrunning clutches, including machine type, driving operation, operating data, and installation conditions.
Indexing Freewheels Selection
Information needed for selecting indexing freewheels, including machine type, operating data, and installation conditions.
Housing Freewheels Selection
Details required for selecting housing freewheels, including installation type, driving operation, operating data, and installation conditions.
Contact Information
Contact details for RINGSPANN offices and distributors worldwide.
See more

Catalog excerpts

Freewheels_2019-2020-1

Freewheels Backstops • Overrunning Clutches • Indexing Freewheels Edition 2019/2020 RINGSPANN® Registered trademark of RINGSPANN GmbH, Bad Hombu

 Open the catalog to page 1
Freewheels_2019-2020-3

The maximum transmissible torques are 2 times the specified nominal torques. Issue 03/2019* Technical details subject to change without notice.

 Open the catalog to page 3
Freewheels_2019-2020-4

Design and Function of Freewheels Freewheels are machine elements with particular characteristics: • In one direction of rotation there is no contact between the inner and outer ring; the freewheel is in freewheeling operation. • In the other direction of rotation there is contact between the inner and outer ring; in this direction it is possible to transmit high torque. For example the outer ring of the freewheel shown in figure 4-1 can freewheel clockwise while the inner ring is stationary. If, however, the outer ring is turned in the opposite direction, there is contact between the inner and...

 Open the catalog to page 4
Freewheels_2019-2020-5

➧ Backstop Freewheels are used as backstops if reverse rotation of the operating direction is to be prevented. In many machines and installations, for technical safety or functional reasons, it is necessary to ensure that you are working in just one specified direction of rotation. This is why there are legal stipulations requiring a mechanical safety device for the operation of, e.g. conveyor systems. The normal operating mode of a backstop is freewheeling operation; the locking (torque transmission) is performed at zero speed. The immediate engagement of the clamping elements ensures the required...

 Open the catalog to page 5
Freewheels_2019-2020-6

Areas of Application for Freewheels ➧ Areas of application for Backstops Gear units Electric motors Gear motors Inclined conveyors Elevators Bucket elevators The backstop prevents reverse rotation in a drive of a conveyor installation if the power fails or the motor is turned off. The backstop prevents reverse rotation of the conveyor load if the power fails or the motor is turned off. ➧ Areas of application for Overrunning Clutches Textile machines Printing machines Fans Ventilators During normal operation of textile or printing machines, the overrunning clutch separates the barring drive which...

 Open the catalog to page 6
Freewheels_2019-2020-7

Fans Ventilators Pumps Compressors 3l The backstop prevents reverse rotation under the back pressure The backstop prevents reverse rotation under the back pressure of the conveyed medium if the motor is turned off. of the conveyed medium if the motor is turned off. Pumps Roller conveyor In multimotor drives the overrunning clutch disengages the inactive or lower speed drive. The overrunning clutch ensures that the conveyed material can be pushed or pulled faster over the rollers than the speed of the drive. Seed spreader High voltage switches The indexing freewheel replaces a reduction...

 Open the catalog to page 7
Freewheels_2019-2020-8

Complete Freewheels • With bearing support between inner or outer ring • Completely enclosed • With own lubrication • Connection to the outer ring and the customer part by: - bolting to the face (figure 8-1), - mounting flange, - keyway connection on the outer ring, - lever arm or - shaft coupling. Low Speed Backstop • With bearing support from inner to outer ring • Completely enclosed • With own lubrication Housing Freewheels • With bearing support between inner and outer ring • Completely enclosed by its own housing • With own lubrication • With bearing supported input and output shafts • Stationary...

 Open the catalog to page 8
Freewheels_2019-2020-9

Basic Freewheels • With bearing support between inner and outer ring • For assembly with connecting parts • Lubrication - if necessary - to be provided by the customer Integrated Freewheels • Without bearing support. Concentric alignment of inner and outer ring must be provided by the customer. • Integrating the outer ring on the customer part by bolting to the face • Lubrication - if necessary - to be provided by the customer Internal Freewheels • Series both with and without bearing support. In the case of series without bearing support, concentric alignment of the inner and outer ring must...

 Open the catalog to page 9
Freewheels_2019-2020-10

Freewheels with Sprags or Rollers two different designs of freewheels Design as Sprag Freewheel The sprag freewheel has outer and inner rings with cylindrical tracks. The individually spring loaded sprags are arranged in between the rings. The freewheel locks without slipping. Different sprag profiles enable a multitude of types. Types are available for: • High torques • Contactless freewheeling operation • High indexing accuracy 10-1 Function of Sprag Freewheels With the sprag arrangement illustrated in figure 10-2 the outer ring can be turned freely clockwise (freewheeling operation), if the...

 Open the catalog to page 10
Freewheels_2019-2020-11

Design as a Roller Freewheel With roller freewheels either the inner or the outer ring has roller ramps. The other ring has a cylindrical track. The individually spring loaded rollers are arranged in between the rings. The freewheel locks without slipping. Function of Roller Freewheels With the version illustrated in figure 11-2, the outer ring can be turned freely clockwise (freewheeling operation), if the inner ring Locking direction or driving operation Freewheeling direction or freewheeling operation • is at a standstill, • is turned counterclockwise or Spring force Outer track • is turned...

 Open the catalog to page 11
Freewheels_2019-2020-12

In addition the standard type, RINGSPANN has vice life for freewheels with sprags. The table conditions for these types. developed four other types for extended ser- above lists the recommended application Type with sprag lift-off X The sprag lift-off X is used for backstops and overrunning clutches, provided that in freewheeling operation the inner ring is rotating at high speed and providing with overrunning clutches that the driving operation is conducted at low speed. In freewheeling operation, the centrifugal force Fc causes the sprag to lift off from the outer track. In this operating...

 Open the catalog to page 12
Freewheels_2019-2020-13

Type RIDUVIT® RINGSPANN sprags are made from chrome steel, the same material as used for the balls in ball bearings. The high compressive strength, elasticity and tensile strength of this material is required for the sprags in a locked state. In freewheeling operation, however, it is able to cope with utmost wear resistance on the points of contact of the sprag with the inner track. All of these requirements are perfectly fulfilled by using a chrome steel sprag with RIDUVIT® coating. The RIDUVIT® coating lends the sprag a resistance to wear akin to that of hard metal. The technology used here...

 Open the catalog to page 13

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.