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Product Paper Gear Couplings RINGFEDER® TNZ

Product Paper Gear Couplings RINGFEDER® TNZ
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Product Paper Gear Couplings RINGFEDER® TNZ

Product catalog summary
Introduction
The RINGFEDER® TNZ Gear Couplings are engineered to connect machine shafts for high torque transmission. They feature a compact design with high power density, allowing for compensation of angular, radial, and axial misalignments within specified tolerances. Standard gearing allows for angular displacements up to 0.5° per joint and several millimeters of axial movement.
Specifications
The couplings are constructed from high-quality heat-treated steel with a yield strength of at least 335 N/mm². They are suitable for ambient temperatures ranging from -10 °C to +80 °C, with special seals available for temperatures up to 120 °C. The couplings can handle torques up to 195,000 Nm and speeds up to 6,000 min-1.
Customisation
The modular design allows for flexible assembly options, including the integration of brake discs, drums, and torsion shafts. Custom solutions are available for specific stress conditions, such as locking devices or cylindrical interference fits.
Environmental Conditions
The standard type is designed for operation in common industrial air. Aggressive media can threaten the functional integrity of the coupling, but long-term corrosion protection is available on request.
Balancing Recommendations
Dynamic balancing is recommended for circumferential speeds exceeding 30 m/s, following DIN ISO 21940-11 standards.
Coupling Selection
Selection is based on nominal and maximum torques, considering operational and alignment factors. The maximum coupling torque must not be exceeded under any operational condition.
Design Variants
Several design variants are available, including:
  • TNZ ZCA/ZCB: Standard hubs with integrated or separate O-ring covers.
  • TNZ ZCAU/ZCBU: Extended universal hubs for plant-specific requirements.
  • TNZ ZCAUU/ZCBUU: Double elongated hubs for additional customization.
  • TNZ ZCAF/ZCBF: Couplings with counter-flanges for specific applications.
Overview
The document provides technical specifications and details for various models of RINGFEDER® gear couplings, specifically the TNZ ZCAF, TNZ ZCBF, TNZ ZCAK, TNZ ZCBK, TNZ ZCAV, TNZ ZCBV, TNZ ZCAZ, TNZ ZCBZ, and TNZ ZCH. These couplings are designed to accommodate different shaft separations and configurations, offering torsional rigidity and compensation for shaft misalignments.
Specifications
- Material: High-quality steel
- Temperature Suitability: Up to +120 °C with special seals
- Bores: Up to 270 mm
- Torque: TKN = 195000 Nm, TKmax = 390000 Nm
- Speed: Up to nmax = 6000 min-1
Key Features
- Torsionally rigid gear couplings
- Compensates for angular, radial, and axial shaft offset
- Coupling halves centered using fitting screws
- Available with integrated or separate O-ring covers
Model Variations
- TNZ ZCAF / ZCBF: Includes intermediate shaft and rigid counter-flanges, allowing radial mounting/dismounting without moving connected machines.
- TNZ ZCAK / ZCBK: Double cardanic versions with limited end float for axial shaft location, suitable for electric motors with sleeve bearings.
- TNZ ZCAV / ZCBV: Suitable for vertical installation with supporting plates.
- TNZ ZCAZ / ZCBZ: Includes a spacer for larger shaft distances, with bolt-on O-ring carrier for easier installation.
- TNZ ZCH: Features a one-piece casing with O-ring supports, available with long hubs.
Technical Data
The document includes detailed tables with dimensions, torque capacities, and other technical parameters for each coupling model. These tables provide essential data for selecting the appropriate coupling size based on specific application requirements.
Recommendations
Users are advised to consider the equations and recommendations from the 'Coupling selection' chapter to determine the correct coupling size. The document also includes a disclaimer noting that technical details are non-binding and subject to change for technical progress.
Product Overview
The document provides technical specifications for RINGFEDER® TNZ ZCH gear couplings. It includes details on standard delivery specifications, such as keyway according to DIN 6885-1, keyway side fit P9, and bore tolerance H7. Optional features include a set screw.
Technical Specifications
Key identifiers and dimensions are provided, including nominal and maximum transmissible torque (TKN and TKmax), maximum rotation speed (nmax), minimum and maximum bore diameters (d1kmin/d2kmin and d1kmax/d2kmax), outer diameters (D1 and D2), guided length in hub bore (C1), gap width (E), total and overall lengths (L and L1), disassembly space (SD), permissible radial and angular misalignments (DKr and DKw), total moment of inertia (J), grease volume (VGR), and weight at smallest bore diameter (Gwsb).
Ordering Information
An example is provided to guide the ordering process, emphasizing the importance of specifying the correct parameters to meet user requirements.
Contact Information
The document lists contact details for RINGFEDER Power Transmission offices in Germany, USA, Brazil, India, and China, including phone numbers, fax numbers, and email addresses for sales inquiries.
Additional Resources
Further information can be accessed on the RINGFEDER website.
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Catalog excerpts

Product Paper Gear Couplings RINGFEDER® TNZ-1

Gear Couplings Product Paper & Tech Paper

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Product Paper Gear Couplings RINGFEDER® TNZ-2

Welcome Machine Building

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Product Paper Gear Couplings RINGFEDER® TNZ-3

Your system supplier for every aspect of power transmission We say what we mean and mean what we say. We see things from our customers‘ perspective. We are considerate of our employees and their families as well as of our environment and society. RINGFEDER POWER TRANSMISSION is the global market leader in the niche markets of drive technology and is well regarded for its customer-specific, application-oriented solutions that ensure excellent and failure-free operation for its clients. We offer locking devices, damping technology and couplings for OEMs but also for the final customer under our...

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Product Paper Gear Couplings RINGFEDER® TNZ-4

orldwide ite we for you. An -s ytime One are ther , an O Al nlin wa ys e ca lculati program find on the r ight solu tion.

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Product Paper Gear Couplings RINGFEDER® TNZ-5

Your projects are our drive Know-how: Over 90 years of expertise. Rely on decades of engineering expertise from the inventor of the friction spring. As an expert in drive and damping technology, we are your reliable partner wherever forces are at work. Be it the permanent transfer of very high torques due to non-positive or positive connections or the absorption and trapping of extreme energies to protect expensive constructions. Your expert partner: From development to the finished product. We accompany you through to the successful completion of your project. Beginning with the development...

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Product Paper Gear Couplings RINGFEDER® TNZ-6

RINGFEDER® Gear Couplings Introduction The RINGFEDER® TNZ torsionally rigid gear couplings are designed to connect machine shafts required to transmit high torques. These couplings have a very compact design which results in a high power density. The coupling housings have a straight internal toothing whilst the hubs have an external toothing with a chased variable radius. As a result, the hubs can move spatially within the housing and thus compensate angular, radial and axial shaft misalignment of the adjoined shaft ends within specified tolerances. Standard gearing allows angular displacements...

 Open the catalog to page 6
Product Paper Gear Couplings RINGFEDER® TNZ-7

Customisation The modular design of the RINGFEDER® TNZ Gear Coupling offers highly flexible options for the assembly of many coupling designs. Suitable components such as brake discs and drums, torsion shafts or constructions for vertical operation of a coupling can be adapted to suit requirements. Nut Screw plug Toothed sleeve O-ring Toothed sleeve O-ring Materials Standard toothed hubs and sleeves are manufactured using high quality heat treated steel with yield strengths of at least 335 N/mm². RINGFEDER® can offer special solutions using increased strength materials for instances with special...

 Open the catalog to page 7
Product Paper Gear Couplings RINGFEDER® TNZ-8

Coupling selection The dimensioning of torsionally rigid RINGFEDER® Gear Couplings will be based on the nominal and maximum torques TN and Tmax of the machines. The maximum coupling torque TKmax must not be exceeded under any operational condition (start-up, electrical short, blocking, etc.). = Nominal torque of machine Torque characteristics at operating point on outputside Constant, uniform, without torque variation Load for working machine Torque characteristics Minimum load factor SL Uniform load (SL >1) Generator (except welding generator) Belt conveyor (unevenly loaded) Printing machine...

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Product Paper Gear Couplings RINGFEDER® TNZ-9

The alignment factor SA is a function of the ratio between nominal speed nnom and reference speed nmax and the angular displacement. It may be determined by means of the diagram. Checking the selected size Determining the alignment factor SA as a function of angular displacement Consider the permissible rpm of the coupling. Check whether the coupling should be dynamically balanced. Check the torque transmitted through the shaft-hub connection. Please select an extended hub if the standard hub is too short. Check whether shaft diameter does not exceed max. bore diameter. The shock torque must...

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Product Paper Gear Couplings RINGFEDER® TNZ-10

Gear Couplings RINGFEDER® TNZ ZCA / TNZ ZCB Further information on RINGFEDER® TNZ ZCA / TNZ ZCB on www.ringfeder.com ZCA: with integrated O-ring ZCB: with separate O-ring cover Standard hubs The RINGFEDER® TNZ ZCA coupling is a torsionally stiff gear coupling designed to have some backlash and consists of two coupling halves that are connected by fitted bolts. Unlike the TNZ ZCA coupling, the RINGFEDER® TNZ ZCB comes with a bolt-on O-ring carrier which facilitates installation by changing the mounting sequence. For mounting the coupling, unscrew the cover and place it on the shaft. Mount the...

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Product Paper Gear Couplings RINGFEDER® TNZ-11

Gear Couplings RINGFEDER® TNZ ZCAU / TNZ ZCBU Further information on RINGFEDER® TNZ ZCAU / TNZ ZCBU on www.ringfeder.com ZCA: with integrated O-ring ZCB: with separate O-ring cover Standard hub and extended universal hub Compared to the model TNZ ZCAU, the RINGFEDER® TNZ ZCBU coupling is equipped with an O-ring carrier which facilitates installation by changing the mounting sequence. For mounting the coupling, unscrew the cover and place it on the shaft. Mount the hub onto the shaft, slide the sleeve onto the hub and fasten the O-ring carrier to the sleeve. This way of mounting is advantageous...

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Product Paper Gear Couplings RINGFEDER® TNZ-12

Further information on RINGFEDER® TNZ ZCAUU / TNZ ZCBUU on www.ringfeder.com 3 D ZCA: with integrated O-ring ZCB: with separate O-ring cover Extended universal hubs Gear Couplings RINGFEDER® TNZ ZCAUU / TNZ ZCBUU Compared to the TNZ ZCAUU, the coupling model RINGFEDER® TNZ ZCBUU is equipped with an O-ring carrier which facilitates installation by changing the mounting sequence. For mounting the coupling, unscrew the cover and place it on the shaft. Mount the hub onto the shaft, slide the sleeve onto the hub and fasten the O-ring carrier to the sleeve. This way of mounting is advantageous when...

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Product Paper Gear Couplings RINGFEDER® TNZ-13

Further information on RINGFEDER® TNZ ZCAF / TNZ ZCBF on www.ringfeder.com ZCA: with integrated O-ring ZCB: with separate O-ring cover Intermediate shaft and rigid counter-flanges C3 Gear Couplings RINGFEDER® TNZ ZCAF / TNZ ZCBF L The model RINGFEDER® TNZ ZCBF is composed from the coupling halves of the coupling TNZ ZCB and is complemented by an intermediate shaft and two rigid counter-flanges. If required, the torsional stiffness of the shaft can be tuned to the dynamic behavior of the drive line. In addition, the intermediate shaft, which serves to halves of the coupling TNZ ZCA and is complemented...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.