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Manifold Catalog

Manifold Catalog
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Manifold Catalog

Product catalog summary
Overview: This document is a technical catalog for Rexroth Manifolds, detailing specifications and configurations for various manifold types used in industrial hydraulics, automation, and mobile hydraulics applications. It includes information on materials, porting options, and mounting details.
Main Sections:
  • Bar Manifolds: Available in sizes 6 to 22, made from aluminum or ductile iron. They feature side or bottom porting with SAE, NPT, and BSPP options. Flanged ports are available for larger sizes, and complete assemblies can be purchased.
  • Subplates, Coverplates, Sandwich Plates, Valve Adaptors, Pump Manifolds, Logic Manifolds, Compact Bodies, Compact Sandwich, Header and Junction Blocks: Each section provides detailed specifications, including material options, porting, and mounting details.
  • Pre-engineered Circuit Solutions: Offers pre-designed configurations for specific hydraulic circuit requirements to simplify system design.
  • Technical Information: Contains dimensional drawings and specifications for each manifold type, including isolation options and relief valve cavities.
Key Specifications:
  • Materials: Aluminum 6061–T6 (3000 psi) and Ductile Iron 65-45-12 (5000 psi).
  • Porting Options: SAE, NPT, BSPP threaded ports.
  • Valve Spacing: Typically 2.13 inches for smaller manifolds and 3.25 inches for larger ones.
  • Isolation Options: Pressure and tank isolations are available for leakproof and failproof operation.
Additional Information: Specifications and dimensions are subject to change without notice. It advises consulting appropriate standards when dimensions are critical and notes that some holes are added per industry convention.
Procedures:
  • Mounting kits are not included but available separately. Options include UNC and Metric taps.
Standards:
  • Ports conform to ISO 6149-1: 1993 standards for fluid power and general use.
Recommendations:
  • Ensure compatibility of port types with existing systems.
  • Consider material and pressure ratings based on application requirements.
Data Summary:
  • Dimensions: Detailed dimensions for each manifold size and configuration are provided.
  • Weight: Approximate weights for ductile iron and aluminum manifolds are listed for each configuration.
Additional Information:
  • Mounting flange kits and other accessories are detailed, including part numbers and descriptions.
  • Subplates are available in sizes ranging from 6 to 32, with options for side or bottom porting.
Specific Components:
  • Coverplates: Models CP10, CP16, CP22 with specifications such as material, dimensions, and mounting bolt options.
  • Sandwich Plates: Features sizes 6 to 22, materials, and porting options.
  • Valve Adaptors: Covers size adaptation from sizes 6 through 32, including Rexroth style patterns.
Pump Manifolds: Details various types such as Pump Relief Block, Pump Unloading Block, with flange sizes, pressure ranges, and sealing materials.
Compact Sandwich Features: Highlights construction from aluminum and ductile iron, with detailed specifications for D03 with T-162A and T-13A cavities.
Header and Junction Blocks: Available in aluminum or ductile iron, supporting port sizes from 3/4 to 1-1/4 inches, with detailed dimensional data.
Pre-engineered Circuit Solutions: Details various subplates and cover plates made from ductile iron, designed for specific hydraulic schematics.
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Catalog excerpts

Manifold Catalog-1

Bosch Group Manifold Catalog

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Manifold Catalog-3

Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Service Automation Mobile Hydraulics Rexroth Manifolds The Drive & Control Company Rexroth is also a manufacturer of customized manifolds. We design, machine, assemble, and test to your application. Engineered to your application, supplied from your single source specialist. For more details Call Manifold System Solutions from The Drive & Control Company. Specifications, descriptions, and dimensional data are subject to correction or change without notice or incurring obligation. These drawings are for...

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Manifold Catalog-5

Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Service Automation Mobile Hydraulics

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Manifold Catalog-7

Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Service Automation Mobile Hydraulics The Drive & Control Company Bar Manifold Features – Sizes 6 to 22 – Aluminum and ductile iron – Side or bottom ported – SAE, NPT, and BSPP porting, flanged ports for larger sizes – Includes mounting kit – Other accessories available Note: Bar manifolds may be purchased as complete assemblies upon r

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Manifold Catalog-8

Bosch Rexroth Corp. Industrial Hydraulics

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Manifold Catalog-9

Industrial Hydraulics Bosch Rexroth Corp. Bar Manifold D03 (Size 6) Parallel Circuit Normal Flow BM6PN – XX / Isolations between stations 5) No options Omit = Tank Isolation 4) T= Isolations between stations 5) No options Omit = Pressure Isolation 4) P= No options Omit = *Relief Cavity Industry Common 10-2 RCI = *Relief Cavity Sun T-10A (P in nose) RCS = Number of Station Material Aluminum 6061–T6, 3000 psi Ductile Iron1 65-45-12, 5000 psi SAE Threaded Ports NPT Threaded Ports BSPP Threaded Ports Parallel Circuit Relief Valve Cavity Mounting kit included, see Page 29 for details. Additional mounting...

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Manifold Catalog-10

Bosch Rexroth Corp. Industrial Hydraulics Bar Manifold D03 (Size 6) Parallel Circuit High Flow BM6PH – XX / Revision Number of Station Material Aluminum 6061–T6, 3000 psi Ductile Iron1 65-45-12, 5000 psi Ports SAE Threaded Ports BSPP Threaded Ports Mounting kit included, see Page 29 for details. Additional mounting accessories available on Page 30. 2) Gauge port not included

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Manifold Catalog-11

Industrial Hydraulics I Bosch Rexroth Corp. D03 (Size 6) Parallel Circuit Normal Flow with DBDS Cavity P &T Port A & B Ports GA Port Manifold (Mtg.) Valve (Mtg.)

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Manifold Catalog-12

Bosch Rexroth Corp. Industrial Hydraulics Bar Manifold D03 (Size 6) Series Circuit Normal Flow BM6SN – XX / Revision Number of Station Material Aluminum 6061–T6, 3000 psi Ductile Iron1 65-45-12, 5000 psi No Options Relief Cavity Industry Common 10-2 Relief Cavity Sun T-10A (P in nose) 2.13 Relief Valve Cavity Mounting kit included, see Page 29 for details. Additional mounting accessories available on Page 30. Number of Stations Dim. “A”

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Manifold Catalog-13

Industrial Hydraulics I Bosch Rexroth Corp. D05 (Size 10) Parallel Circuit Normal Flow BSPP Threaded Ports Isolations between Isolations between stations 5) Relief Cavity Industry Common 10-2 P & T Ports A & B Ports GA Port Manifold (Mtg.) Valve (Mtg.) 1) Blackening 2) Gauge port not included All dimensions in inches 4) Rexroth isolation options allow for a manifold to have two independent pressure and/or tank ports. Isolations are drilled rather than plugged to ensure a leakproof and failproof isolation. 5) Position of the isolation within the manifold are based on Station One to the left with...

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Manifold Catalog-14

Bosch Rexroth Corp. Industrial Hydraulics Bar Manifold D05 (Size 10) Parallel Circuit High Flow BM10PH – XX / Revision Number of Station Material Aluminum 6061–T6, 3000 psi Ductile Iron1 65-45-12, 5000 psi No options Relief Cavity Industry Common 10-2 Relief Cavity Sun T-3A (P in nose) Ports SAE Threaded Ports BSPP Threaded Ports Parallel Circuit Relief Valve Cavity Mounting kit included, see Page 29 for details. Additional mounting accessories available on Page 30. 2) Gauge port not included3) Dim. “A” with relief cavity is 4.50”

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Manifold Catalog-15

Industrial Hydraulics Bosch Rexroth Corp. Bar Manifold D05 (Size 10) Parallel Circuit Ultra High Flow BM10PU – XX / Revision Number of Station

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Manifold Catalog-16

Bosch Rexroth Corp. Industrial Hydraulics Bar Manifold D05 (Size 10) Parallel Circuit Normal Flow with DBDS Cavity BM10PN – XX / Revision Number of Station Relief Cavity Rexroth DBDS10 Material Aluminum 6061–T6, 3000 psi Ductile Iron1 65-45-12, 5000 psi SAE Threaded Ports BSPP Threaded Ports See Chart Below See Chart Below 3.25 (TYP.) Mounting kit included, see Page 29 for details. Additional mounting accessories available on Page 30. P & T Port

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Manifold Catalog-17

Industrial Hydraulics I Bosch Rexroth Corp. 11/148 D05 (Size 10) Parallel Circuit Extra High Flow with X & Y Ports Additional mounting accessories BSPP Threaded Ports Parallel Circuit T Port P + A & B Ports GA, X & Y Ports Manifold (Mtg.) Valve (Mtg.) 1) Blackened 2) Gauge port not included All dimensions in inches

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Manifold Catalog-18

Bosch Rexroth Corp. Industrial Hydraulics Bar Manifold D05 (Size 10) Series Circuit Normal Flow BM10SN – XX / Revision Number of Station Material Aluminum 6061-T6, 3000 psi Ductile Iron1 65-45-12, 5000 psi No Options Relief Cavity Industry Common 10-2 Relief Cavity Sun T-3A (P in nose) SAE Threaded Ports Series Circuit T Relief Cavity Mounting kit included, see Page 29 for details. Additional mounting accessories available on Page 30. P & T Ports …12

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Manifold Catalog-19

Industrial Hydraulics I Bosch Rexroth Corp. 13/1 48 D07 (Size 16) Parallel Circuit Normal Flow Relief Cavity Industry Relief Cavity Sun T-3A (P in nose) BSPP Threaded Ports Parallel Circuit Additional mounting accessories 1) Blackening 2) Gauge port not included 3) Dim. "A" with relief cavity is 5.50" All dimensions in inches

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Manifold Catalog-20

Bosch Rexroth Corp. Industrial Hydraulics Bar Manifold D07 (Size 16) Parallel Circuit High Flow BM16PH – XX / Revision Number of Station No Options Relief Cavity Industry Common 16-2 Relief Cavity Sun T-16A (P in nose) SAE Threaded Ports BSPP Threaded Ports Relief Valve Cavity Mounting kit included, see Page 29 for details. Additional mounting accessories available on Page 30. T Port 2) Gauge port not included 3) Dim. “A” with relief cavity is 6.50”

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.