
Overview: The document provides comprehensive details on Bosch Rexroth's large hydraulic cylinders, focusing on jack-up cylinders for offshore applications. It covers technical specifications, design considerations, and maintenance practices for optimal performance.
First Selection: Guidance is provided on determining the necessary specifications for hydraulic cylinders, emphasizing the importance of accurate input for production.
Product Range: Bosch Rexroth manufactures custom-built cylinders, high-pressure piston accumulators, and pressure vessels in the Netherlands, Brazil, and China. Bore sizes range from 200 mm to 1,500 mm, with strokes up to 24,000 mm, used in sectors like civil engineering and offshore applications.
Engineering and Production: Systemized engineering and production processes are crucial for reliability and safety in extreme environments. Bosch Rexroth uses advanced design tools and research facilities for cost-efficient cylinder design.
Life Cycle Management: Involvement in the engineering phase reduces maintenance time and costs, enhancing availability and reducing total ownership costs. Comprehensive maintenance services include spare part management and technology upgrades.
Drive & Control System Integration: Application Centers provide integrated drive and control solutions tailored to specific applications.
Jack-up Cylinders: Designed for offshore environments, these cylinders meet high safety and corrosion resistance standards, used in platforms with jacking capacities up to 15,000 tons.
Technical Data: Common fluids include HL, HLP, HFD-R, and HFA, with a nominal pressure range of 350 Bar and operation temperatures from -10°C to +60°C. Stroke velocity can reach up to 0.1 m/s.
Type Code: A detailed type code system specifies large hydraulic cylinders, covering application code, bore and rod dimensions, stroke length, and mounting style.
Standard Dimensions: A table outlines approximate sizes and forces of hydraulic cylinders at nominal pressures, emphasizing consultation with Bosch Rexroth for specific applications.
Oil Connections: Suitable oil connections are crucial for hydraulic fluid transportation, with standard SAE 6000 PSI connections recommended.
Mounting Styles: Various mounting styles, such as clevis with spherical bearing (MP5), are described, highlighting their impact on cylinder behavior and performance.
Sealing Systems: Specialized sealing systems protect against corrosion and dirt, enhancing service life.
Hydraulic Cylinder Specifications: Specifications for hydraulic cylinders designed for a pressure of 315 bar on the rod side and 250 bar on the bottom side are provided, with a safety factor of 1.25.
Enduroq Surface Technology: Enduroq 2000/2200 surface layers offer high corrosion and wear resistance for piston rods, enhancing reliability and lifespan.
Cylinder Integrated Measuring System (CIMS): CIMS provides accurate position measurement for piston rods, with features like high accuracy and robust housing.
Sealing and Tribological Systems: Chevron seals and bearing strips reduce wear and friction, while Stepseal technology offers low friction and minimal leakage.
Deflection and Buckling Analysis: The DBR tool calculates safety and performance under various loads, ensuring reliable and cost-effective cylinder design.
Additional Information: Details on coating options, material test certifications, and customer inquiry forms are included.
Acceptance and Certification: Acceptance and certification requirements include function test certificates according to EN 10204 standards and customer acceptance tests.
Inquiry List - General Data: Completing the inquiry list accurately is emphasized to facilitate the design and quotation process.
Inquiry List - Technical Data: Detailed specifications for the hydraulic cylinder are required, including quantity, type code, and mounting options.
Contact Information: Contact details for Bosch Rexroth B.V. in the Netherlands are provided.
Disclaimer: The document concludes with a disclaimer stating that the data is for product description only and does not guarantee suitability for specific applications.
Jack-up cylinders First Selection Offshore
Open the catalog to page 1Drive & control system integration 3 Life cycle management Scope of supply / Oil connections 7 Sealing system of spherical bearings 8 Self aligning clevis MP5 10 Double bladed clevis MP1 11 Cylinder integrated measuring system 13 Chevron sealing technology 14 Buckling load diagram 17 Inquiry list: general data 18 Inquiry list: technical data 19 First selection The First Selection is a range of brochures that provides information regarding the technical possibilities of Bosch Rexroth's large hydraulic cylinders' products. Each "First Selection" brochure provides you with necessary information...
Open the catalog to page 2Drive & control system integration By means of our Bosch Rexroth Application Centers in Lohr Am Main, Germany and Boxtel, the Netherlands, all the integrated drive & control knowhow is available. Our Application Center consults in complete drive & control packages consisting of: cylinders, power packs, gear boxes, controls, piping, and installation & commissioning. This wide range of knowhow offers you the best complete drive system solution, specifically designed for your application. Bosch Rexroth Application Center Power Units Valve blocks Life cycle management: More than 90% of the life cycle...
Open the catalog to page 3Jack-up cylinder Jack-up cylinder Positive engagement systems using jacking cylinders for the catch and holding beams have been incorporated in three, four and six legged platforms. Double yoke jacking systems, increasing the performance of the platform, have been designed for jacking capacities up to 15.000 tons, holding capacities up to 30.000 tons and a lifting speed of 30 meters per hour. CIMS provides details about the accurate position of each cylinder, while load registration guards the progress of the procedures. Designed for the aggressive offshore environment Bosch Rexroth cylinders...
Open the catalog to page 4Type code The following table shows the type code that creates the basis for your specific large hydraulic cylinder. Each code marks a basic specification. All specifications applicable in your cylinder are explained below. For further questions, do not hesitate to contact your Bosch Rexroth country unit. Type code Field Type designation CY Cylinders with a single rod Mounting rod side L Male clevis with spherical bearing Application code OJJ Jack-up cylinder External mounting shell side MP1 Female clevis on bottom MP5 Clevis with spherical bearing on bottom Sealing system A Chevron seals T Low...
Open the catalog to page 5Standard dimensions Based on our technical knowhow and experience we have defined the table below to help you select the size of your cylinder. This table shows the approximate sizes of hydraulic cylinders along with the pulling force they can deliver at a nominal pressure of 315 bar and the pushing force based on a nominal pressure of 250 bar. The results are applicable to bottom eye mounted cylinders and are independent of stroke- and built-in length. Please note that this is not a catalogue. To calculate the sizes and forces of the hydraulic cylinder for your application, please contact your...
Open the catalog to page 6Scope of supply The cylinder can be delivered including manifold and steel piping, all produced and designed by Bosch Rexroth. Although the system and its components are reliable and robust, they also need care and attention after installation. Therefore, installation, operation and maintenance manuals are part of the standard delivery from Bosch Rexroth. Oil connections Transportation of hydraulic fluids into the cylinder is an important issue. The oil connection has to be suitable for the oil flow rate and pressure, required for the application. Connection angle Hydraulic piping is mounted...
Open the catalog to page 7Mounting style The mounting style represents the cylinder’s connection and interface with the structure. The mounting style and position have effect on the cylinder’s behavior. Bosch Rexroth helps you optimize this behavior for the best fit in your application. Mounting position optimization With sophisticated design tools, Bosch Rexroth can support in an early design stage to optimize the position of cylinder mounting to the structure. We are able to determine the minimum required bore, rod and bearing diameters, the initial shell thickness, the best angles of rotation of all pivot points, including...
Open the catalog to page 8Sealing system of spherical bearings Cylinders are often equipped with clevises to connect the cylinder to your application. To reduce stress on this connection, Bosch Rexroth can place a spherical bearing in the clevis. This bearing creates a movement margin for the cylinder. When cylinders are situated in a dirty environment or under water, it is vital to protect the spherical bearing from corrosion and dirt. Our extra protection system and the seals in the bearing itself, increase the service life time of your spherical bearing. To shield the spherical bearings from elements that cause wear,...
Open the catalog to page 9Self aligning clevis MP5 The following table shows the size of the hydraulic cylinder based on a design pressure of 315 bar on rod side and 250 bar on bottom side. All sizes are calculated based on Bosch standards for semi static applications. For dynamic applications please contact Bosch Rexroth cylinders. Please note that this is not a catalogue. To calculate the sizes and forces of the hydraulic cylinder for your application, please contact your local sales department. ■ Safety factor of 1,25 is taken into account. *Note: The choice of the pin diameter is based on the bearing capacity of a...
Open the catalog to page 10Double bladed clevis MP1 The following table shows the size of the hydraulic cylinder based on a design pressure of 315 bar on rod side and 250 bar on bottom side. All sizes are calculated based on Bosch standards for semi static applications. For dynamic applications please contact Bosch Rexroth cylinders. Please note that this is not a catalogue. To calculate the sizes and forces of the hydraulic cylinder for your application, please contact your local sales department. ■ Safety factor of 1,25 is taken into account. *Note: The choice of the pin diameter is based on the bearing capacity of a...
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