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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1

RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1
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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1

Product catalog summary
Introduction
The Dynamic Filter Press HTHP (Model DHF-1) by RIGCHINA is engineered to assess filtration properties under dynamic down-hole conditions. It features a motor-driven shaft with variable speeds for laminar or turbulent flow within a 500-mL HTHP cell, utilizing a timing belt for power transfer and a digital tachometer for RPM indication. The test procedure is consistent with standard HTHP filtration tests, incorporating fluid circulation during filtrate collection.
Safety
Proper assembly and operation are essential to prevent cell leakage or failure, which could result in injury or damage. The equipment operates at high temperatures and pressures, necessitating caution to avoid burns and ensure electrical safety. Regular checks on wiring and grounding are advised, and only nitrogen gas should be used for pressurization.
Features and Specifications
The DHF-1 is designed for static and dynamic filtration experiments, with a temperature range up to 232°C and a maximum working pressure of 7.1 MPa. It includes a 500-mL stainless steel test cell, a variable speed motor, and requires a nitrogen source of at least 1,500 PSI. The device operates on 230V AC and features an adjustable thermostat.
Installation
Installation involves unpacking the unit, connecting a nitrogen cylinder, and assembling components such as the mud sample test cell and back pressure receiver. Detailed diagrams and tables guide the assembly process.
Operation
Operational guidelines include setting initial and back pressures based on temperature, preparing the gas cylinder and manifold, and ensuring all components are in good condition. Pre-heating is required before testing, with temperature settings adjusted accordingly.
General Maintenance
Regular maintenance includes checking seals, O-rings, and electrical components to ensure safe and efficient operation.
Transportation and Storage
Guidelines for safe transportation and storage are provided to prevent equipment damage.
Troubleshooting and Maintenance
Common issues and solutions are outlined to assist users in maintaining optimal performance.
Accessories
A list of available accessories is provided to enhance device functionality.
Warranty and Returns
Details on warranty coverage and return policies inform users of their rights and responsibilities.
Specifications and Procedures
The document provides detailed instructions for operating the Dynamic Filter Press HTHP in drilling fluid testing, including assembly and disassembly of components like the swivel, fluid sample cup, and linking valve rod. It emphasizes using double filter screens during cement slurry experiments and provides specific instructions for handling and preparing the drilling fluid sample cup.
Key Procedures
  • Loosening and securing screws for various components.
  • Proper placement of sealing rings and filter paper.
  • Connecting gas supply pipes and regulating pressure to prevent fluid boiling.
  • Operating the electrical motor and adjusting rotary speed for fluid agitation.
  • Recording filtration time and gathering filtrate while maintaining desired temperature and pressure.
Maintenance and Safety
The document outlines general maintenance practices, including regular checks and replacements of sealing rings, gradual pressure increases to avoid gauge damage, and lubrication of components. It stresses the importance of releasing residual gas before opening the fluid sample cup and ensuring the gas source is shut off before repairs.
Transportation and Storage
The instrument should be stored in a ventilated room free from corrosive impurities, adhering to the JB/T9329-1999 standard.
Troubleshooting
The document lists common problems, their causes, and solutions, such as selecting proper filter paper and replacing aged or damaged sealing rings.
Accessories and Components
A detailed parts list is provided, including items like graduated cylinders, filter paper, wrenches, and various sealing rings.
Warranty and Returns
Rigchina Group Company offers a 24-month warranty against defects in materials and workmanship. Instructions for returning items, including obtaining authorization and ensuring proper packaging, are provided.
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Catalog excerpts

RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-1

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP DYNAMIC FILTER PRESS HTHP MODEL DHF-1 Instruction Manual (Zhejiang, CHINA) …Quality Is Everything... Email: [email protected] SKYPE:RIGCHINA Website: http://www.rigchina.com Telephone: 0086-579-87537698 Fax: 0086-579-87537 696 Address: No.80-82, Qiude Road, West Cheng Industrial Estate, Yongkang city, Zhejiang Province, China, Postcode: 321300

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-2

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP ©2014 Rigchina Group Company All rights reserved. No part of this work covered by the copyright hereon may be reproduced or copied in any form or by any means (graphic, electronic, or mechanical) without first receiving the written permission of Rigchina Group Company

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-3

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP 1. Introduction The RIGCHINA High-Temperature, High-Pressure (HTHP) Dynamic filter press measures filtration properties under varying dynamic down-hole conditions.A motor driven shaft fitted with a propeller turns at varying speeds inside a standard 500mL HTHP cell. Speed settings from 0 to 800 RPM (under no strain) impart laminar or turbulent flow to the fluid inside the cell, and by varying the shaft length, the shear stress may be increased or decreased. The power is driven to the stirring shaft by a timing belt that is easily...

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-4

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP an SCR controller. Power is transferred to the stirring shaft by a timing belt and sheave at a 1:1 ratio. The RPM is indicated directly on a digital tachometer whose pickup is on the motor shaft. The tachometer is calibrated for operating on 60 Hz or 50 Hz. 1.1 Document Conventions The following icons are used as necessary in this instruction manual. CAUTION. Describes a situation or practice that requires operator awareness or action in order to avoid undesirable consequences. MANDATORY ACTION. Gives directions that, if not observed,...

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-5

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP 2. Safety To safely operate the instrument, the user must understand how the equipment works and how to correctly assembly it. Improper assembly, operation, or the use of defective parts, may cause of cell leakage or failure that could result in serious injury and damage. The cell and other components are hot during operation. The operator should be aware of these hot areas and avoid contact with them. Burns can result from touching hot parts of the equipment during normal operation. These instruments are electrically heated. As...

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-6

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP nitrogen gas cylinder or the nitrogen supply system must be built into the laboratory. Nitrogen cylinders must be secured to meet safety standards. Maintain the pressure regulators in good condition. Never use oil on pressure regulators. Leaking pressurizing systems should be repaired or replaced. Gauges, fittings and hoses should be kept in good condition and any leaks should be promptly located and corrected. 2.2 Safe Heating Caution should be exercised by all personnel operating or working near the instrument while it is in operation...

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-7

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP 3. Features and Specifications The Model DHF-1 HTHP Dynamic Filter Press is an instrument used to measure the filter loss of drilling fluids and cement slurries used in deep wells. It can be applied in the following aspects: 3.1 The experiments of static filtration and mud cake preparation. The temperature range is from room temperature to 232℃ and the maximum of working pressure of mud sample cup is less than 7.1MPa. Pressure difference of filtration is 3.5MPa. The filtration area is 22.6cm2. 3.2 The experiments of dynamic filtration...

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-8

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP 4. Installation 1. Carefully unpack the unit and place it on a stable surface near a power outlet. Unpack and unwrap each of the component pieces. 2. Unscrew the T-screws (counter-clockwise) on the pressure manifold to make sure both regulators are completely closed. Connect a Nitrogen cylinder (at least 1,500 PSI) to the center inlet on the pressure manifold. 4.1 Refer to the following photo for a complete view of the assembled unit.

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-9

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-10

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP Intake Valve Thermostat & Motor Speed Low-Pressure Regulator High-Pressure Regulator 4.2 The Nitrogen Supply Assembly (Manifold Pressure Regulator) Fig.4.2 The structure of manifold Table 4-2 Item safety valve Low-Pressure Regulator High-Pressure Regulator Manifold body

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-11

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP 4.3 Assembly of Mud sample test cell

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-12

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP 4.4 Back Pressure Receiver Assembly

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-13

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP 4.5 Three - way valve assembly (Figure 4.5 ) Valve body Stem valve Table 4-5 4.6 Basic Functions Jacket Temperature Motor Speed Display (RPM) Sample Cell Temperature Motor Switch Power switch

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-14

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP 4.7 Shear Shaft (Gear Drive Unit) Assembly

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-15

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-16

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP The recommended the initial pressure and back pressure of filter cylinder for different tested temperatures are listed in the following table. 5.1 Preparation before experiments: Assemble the pipe-manifold package on the gas cylinder according to Fig.11 and fastened with the G5/8 screw cap. Make sure the pressure regulating handle is in a free state and then open the air source. At this time, the reading of middle pressure gage among pipe-manifold should be great than 8MPa. Link firmly the two burst resisting hoses with corresponding...

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RIGCHINA - HTHP Dynamic Filter Press |Model DHFP-1-17

DRILLNG FLUID TESTING INSTRUMENTATION Dynamic Filter Press HTHP bottom hole of the heating insulation can and screw down the cap nut. 5.4 Put through the 200V power supply, the indicator light is bright. Turn on the power supply switch to make the temperature controller working. Put the “measuring/setting” knob in setting position and then adjust the “temperature setting” button to set the tested temperature. (It is often higher than experiment by 6~8℃.). Make the heating insulation can in heating situation and pre-heating it. At this time, the “heating” indicator light is bright. 5.5 Turn the...

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