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Shafts Geometry Measurement Machine RF800 Series Manual

Shafts Geometry Measurement Machine RF800 Series Manual
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Shafts Geometry Measurement Machine RF800 Series Manual

Product catalog summary
Safety Precautions: Operators must read the manual before use. Ensure the machine is off during cable connections, avoid strong light sources, and allow a 20-minute warm-up. Keep protective doors closed during measurements.
CE Compliance: The machine complies with EU directives on electromagnetic compatibility and RoHS.
Laser Safety: The optical micrometer uses a Class 1 LED. Avoid staring into the emitter and do not disassemble the micrometer.
General Information: Designed for controlling geometrical parameters of shaft-type parts, suitable for large-scale production, and can be installed on a production line or in a laboratory.
Structure and Operating Principle: Utilizes a two-axis optical micrometer to measure shaft parameters, forming a shadow image on a CCD photodetector to calculate object diameter. Measures in two perpendicular directions.
Micrometer Specifications: Measurement range is ±6x35 mm, with accuracy of ±1 µm and repeatability of 0.5 µm. Operates with a maximum scanning frequency of 10,000 Hz and an update frequency of 2,000 Hz. Enclosure is rated IP67.
Machine Structure: Includes a frame with a linear guide and carriage driven by a stepper motor, featuring a mini-computer with a touch screen for control and data display.
Operating Principle: After programming the measurement algorithm, the operator installs a shaft, and the micrometer moves along it to measure diameters and shape errors.
Basic Technical Data: Suitable for shafts 160-750 mm in length and 5-30 mm in diameter. Measures diameter, ovality, and taper with a maximum shaft weight of 2 kg. Operates in a three-phase AC network.
Software: The main window allows access to settings, calibration, measurement control, and database viewing. Settings changes require a password.
Maintenance: Includes daily checks for screw connections and optical signal quality, with annual maintenance procedures outlined.
Parameters: Key parameters include COM port number, baud rate, number of decimals, part type, calibration diameter, tolerance for calibration, and motor step. Most parameters can only be changed by the manufacturer.
Operator and Part Management: Operators can be selected, edited, deleted, or added. Parts are managed through templates describing parameters such as position, size, diameter, and tolerances of controlled zones. Up to eight zones can be defined per part.
Workplace Configuration: Configurable for different workplace types, such as production lines or quality control departments, including selecting controlled diameters and describing the workplace.
Calibration: Involves selecting a shaft as a caliber, scanning it, and adjusting parameters if necessary. Calibration is successful if deviations do not exceed specified tolerances.
Intended Use and Preparation: Preparation includes visual inspection, installation, switching on, setting parameters, forming a database of templates, and calibration. Metrological verification is required before commissioning, after repairs, and periodically during operation.
Working with the Machine: Measurement is automated, requiring mechanical adjustments and software operation. The machine accommodates shafts of different diameters and lengths, and the origin of the linear coordinate must be set after replacing support tapers.
Database Management: Measurement results can be saved to a database, filtered, and exported. The database displays measured shafts and their parameters.
Connection and Operation Procedures: Steps include selecting COM4, setting Net Address, connecting, running Optical signal view mode, and cleaning windows if necessary.
Annual Maintenance: Includes lubrication of Morse tapers and metrological verification of the machine.
Warranty Policy: 12 months from the date of operation, with a shelf-life of 12 months.
Revisions: 01.08.2018 - Revision 1.0.0, starting document.
Distributors: Contact information for distributors in various countries including Australia, Belgium, Brazil, China, Germany, India, and the USA.
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Catalog excerpts

Shafts Geometry Measurement Machine RF800 Series Manual-1

SHAFTS GEOMETRY MEASUREMENT MACHINE RF800 Series User's manual www.riftek.com [email protected]

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Shafts Geometry Measurement Machine RF800 Series Manual-2

Shafts Geometry Measurement Machine. RF800 Series

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Shafts Geometry Measurement Machine RF800 Series Manual-3

Shafts Geometry Measurement Machine. RF800 Series Safety precautions · · · · · All specialists must study this User's Manual before operating the machine. Use supply voltage and interfaces indicated in the machine specifications. In connection/disconnection of cables, the power must be switched off. Do not use the machine in locations close to powerful light sources. To obtain stable results, wait about 20 minutes after powering the machine to achieve the uniform warm-up of the micrometer. · During the measurement procedure, the protective doors of the machine must be closed. The machine has...

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Shafts Geometry Measurement Machine RF800 Series Manual-4

Shafts Geometry Measurement Machine. RF800 Series A two-axis optical micrometer contains two identical micrometers (in accordance with the scheme in Fig. 1) in one housing, placed at an angle of 90 degrees to each other, which makes it possible to control the diameter of the object in two mutually perpendicular directions, Fig. 2. Micrometer specifications Optical micrometer, RF656XY-35 model Measurement range, mm ±6х35 Minimum size of the object, mm 0.25 Maximum size of the object, mm 35 Accuracy, m ±1 Repeatability, m 0.5 Maximum scanning frequency, Hz Maximum update frequency, Hz Light source...

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Shafts Geometry Measurement Machine RF800 Series Manual-5

Shafts Geometry Measurement Machine. RF800 Series The structure of the machine (without protective doors) is illustrated in Figure 3. The machine contains a frame (1) on which a linear guide (2) of the linear translation system is installed. The linear guide has a carriage (3) driven by a stepper motor (4). An optical micrometer (5) is installed on the carriage (3). The end sensors (not shown) are used to monitor the end positions of the micrometer. A table with two Morse tapers (6 and 7) is used to install the controlled shaft. The Morse tapers are mounted on a bar (8) located along the the...

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Shafts Geometry Measurement Machine RF800 Series Manual-6

Shafts Geometry Measurement Machine. RF800 Series

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Shafts Geometry Measurement Machine RF800 Series Manual-7

Shafts Geometry Measurement Machine. RF800 Series Operating principle After the measurement algorithm has been programmed (position and number of controlled zones along the shaft, tolerances, etc. - see the software description), the operator installs a shaft into the machine. After a command from the operator (by the foot switch, or by the soft key on the touch screen), the linear translation system moves the micrometer along the shaft. The data from the micrometer (shaft diameters in two mutually perpendicular cross sections) synchronized with the linear position of the micrometer comes to...

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Shafts Geometry Measurement Machine RF800 Series Manual-8

Shafts Geometry Measurement Machine. RF800 Series Software Main window After the machine is powered on, the software is loaded and the main window appears. Button Settings Calibration Measurement Database Assignment Set the measurement parameters. Perform the calibration procedure. Control the measurement process. View the database. Only qualified users are allowed to change settings, so when you tap the Settings button, you will need to enter a password (by default: 1111). Enter the password and tap Ok. The Settings window appears:

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Shafts Geometry Measurement Machine RF800 Series Manual-9

Shafts Geometry Measurement Machine. RF800 Series 9 The parameters menu is located in the left part of the window. The arrow in the upper left corner is used to go back to the previous window. Language To select the language, tap Language. The following window appears: Select the language and tap Save.

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Shafts Geometry Measurement Machine RF800 Series Manual-10

Shafts Geometry Measurement Machine. RF800 Series Password To change the password, tap Password. The following window appears: Enter a new password and confirm it (the toggles in the fields are used to show/hide the entered characters). Tap Save. Parameters To change parameters, tap Parameters. The following window appears: Baud rate, bit/s Number of decimals Part type Calibration diameter D Note The COM port number of the internal RS485 network. This parameter can be changed only by the manufacturer. The baud rate of the COM port. This parameter can be changed only by the manufacturer. The displayed...

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Shafts Geometry Measurement Machine RF800 Series Manual-11

Shafts Geometry Measurement Machine. RF800 Series Parameter Tolerance for calibration Motor step Default Note value 0.002 mm This tolerance is used when testing the calibration accuracy (see p. 7.3.). 453 Linear displacement of the micrometer, which corresponds to one step of the motor. This parameter can be changed only by the manufacturer. To save changes, tap Save. Operator Tap Operator. The following window appears: In this window, you can select, edit, delete, or add the new operator. In the program, the measured parts are shown as templates described by the following parameters: the position...

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Shafts Geometry Measurement Machine RF800 Series Manual-12

Shafts Geometry Measurement Machine. RF800 Series In this window, you can see a list of controlled shafts with their unique numbers and names. Parameters of the selected shaft are shown in the table (the selected shaft is highlighted in blue in the list to the left). The description of parameters: Name A L Gr0...Gr4 QC Description The position of the controlled zone on the shaft. The length of the controlled zone. Sorting groups (diameter value ± tolerance). Quality control sign. Adding / editing the part template To add the part template to the list, tap Add. To edit the part template, tap Edit....

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Shafts Geometry Measurement Machine RF800 Series Manual-13

Shafts Geometry Measurement Machine. RF800 Series 13 Enter the diameter value and the tolerance value into the Diameter field and the Tolerance field respectively. Enter the parameters of the controlled zone, namely, the position of the zone on the shaft (Size A) and the zone length (Size L). In addition, it is necessary to enter the number of controlled sections (Sections d): 2 or 3. When "2" is selected, the measurements are performed in two sections spaced from the edges of the zone for 3 mm. When "3" is selected, an additional measurement is made in the center of the zone. The diameter of...

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Shafts Geometry Measurement Machine RF800 Series Manual-14

Shafts Geometry Measurement Machine. RF800 Series Part template control To control the part template, tap This window displays the part template with the controlled zones. The proportions of the zones correspond to their size. To go back to the template creation window, tap

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