LASER WHEEL PROFILOMETER IKP-5 Series, Model 2016 Year User's manual [email protected] www.riftek.com

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year IKP-5 Series, Model 2016 Year [Revision 3.0.0] 04.01.2016

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year IKP-5 Series, Model 2016 Year [Revision 3.0.0] 04.01.2016

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year Safety precautions and measurement conditions · Prior to mounting the profilometer onto the wheel, areas of contact of the side supports with the wheel surface should be thoroughly cleaned from dirt. · When mounting the module on the wheel, do not allow heavy shocks of its support against the wheel. · The output window of the profilometer and profilometer supports must be carefully inspected and cleaned. · Do not use laser module in locations close to powerful light sources. Electromagnetic compatibility The profilometer have been developed...

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year installing the profilometer. The version with very short handle is specially designed to measure wheels of Ansaldo Breda low floor trams with very limited space for profilometer installing. This super short profilometer version has separate battery block, connected by cable with laser module. Basic technical data Name of parameter Measurement range flange height, mm flange thickness, mm flange slope, mm rim thickness, mm diameter (calculation method), mm Measurement error flange height, mm flange thickness, mm flange slope, mm rim thickness,...

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year Example: IKP-Т – standard magnets; standard support plates; presence of the rim measurement rod. IKP-F-I – reinforced magnets; custom support plates. IKP-Short-T – the shorten handle; presence of the rim measurement rod. Digital readout device (PDA) Laser scanning module Charging device 9V 3.0A for laser module Data cable Bluetooth adapter Packing case Database management system (CD) User's manual Ca libra tion tools (option): RF505.11 Calibration block Calibration software The profilometer comes in the special case that protects the device...

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year Device structure Basic components of the device and their functions Fig. 1 shows basic components of the device: (1) Digital readout device (personal digital assistant, PDA) (2) Laser scanning module (3) Calibration block (4) Charging device (5) Data cable Digital readout device Digital readout device (PDA) is designed for control of the laser scanning module, data reception from the scanning module, indication of measurement results, parameter input, and data storage. Fig. 2 indicates: (1) Turn-on button (2) Charging indication, red/blue...

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year Overall dimensions of PDA are shown in figure 3: Laser scanning module The module is intended for laser scanning of the wheel surface. Fig. 4 indicates: (1) Turn ON button (2) Indicator of turn ON (red LED) (3) Indicator of Bluetooth connection (blue LED) (4) Charging device connector (5) Support for mounting of the device on the wheel flange IKP-5 Series, Model 2016 Year [Revision 3.0.0] 04.01.2016

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year (6) Magnetic support for mounting on the wheel side surface (7) Charging indication, red/green LED (8) Output window (9) Rim measurement rod Overall dimensions of the standard scanning module are shown in figure 5. Overall dimensions of the scanning module with the shortened handle are shown in figure 6. Overall dimensions of super short scanning module and battery block are shown in figure 6.1. IKP-5 Series, Model 2016 Year [Revision 3.0.0] 04.01.2016

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year Calibration block Calibration block is intended for calibration and tests of the profilometer. Calibration block is a metal imitator of the part of wheel with a definite profile. Overall dimensions of calibration block are shown in figure 1A of paragraph 30.3. Also possible is supply of a unit with a profile made to the customer’s drawings. Operation principle Operator mounts the laser scanning module onto the wheel to be measured. Having received a command from PDA or PC, the laser module performs non-contact scanning of the wheel surface....

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year 10. Geometric parameters of the wheel under control Geometric parameters of the wheel are calculated automatically after laser scanning of the wheel is completed. To calculate geometric parameters, use is made of reference points on the wheel profile. Location of the reference points is defined by L- and P-parameters. Values of L- and P-parameters preset in PDA are given in paragraph 14.4. and can be changed by the user. Calculation of the flange height is determined by parameter L2. The flange height is calculated as a distance measured...

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year Method 2 Point 1 is defined by parameter L3. Point 2 is the intersection point of a horizontal line and the flange surface. Note: Both calculation methods can be performed simultaneously. Flange slope, qR Calculation of the flange slope is determined by parameters L1 and L3 (or L4). Height L1 is measured vertically downward from the flange top and determines Point 3 on the flange surface. Height L4 is measured vertically upward from a point of the wheel rolling surface, the position of which is defined by parameter L2 (wheel rolling circle),...

Laser Wheel Profilometer. IKP-5 Series, Model 2016 Year * Red color indicates the worn profile Hollow is calculated as the difference between the maximum and minimum values within the specified limits. The search limits: - parameters of the minimum value [P7_1..P7_2] - parameters of the maximum value [P8_1..P8_2] dD is calculated as the difference between diameter at point D1 and diameter at point D2. Even wear is the maximum vertical wheel wear selected from several measurements. Uneven wear is the difference between the maximum wheel wear and the minimum wheel wear (selected from several measurements)....