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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual

Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual
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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual

Product catalog summary
Safety Precautions: Ensure the use of specified supply voltage and interfaces. Power off the system during cable connections and avoid using it near strong light sources. Allow a 20-minute warm-up for stable sensor results.
CE Compliance: The system complies with EU directives on electromagnetic compatibility and RoHS.
Laser Safety: Equipped with Class 2 laser sensors, precautions include avoiding direct exposure to humans and not disassembling the sensor.
General Information: Designed for non-contact thickness measurement of sheet materials, the system includes laser sensors, a scanning system, and a display device. Specifications can be customized.
Structure and Operating Principle: The system uses laser sensors for continuous scanning, including a C-frame with sensors, a calibration plate, and a control computer. It measures thickness by calculating differences in sensor readings.
Technical Data: Measurement range is 10 or 25 mm, customizable. Error margin is ±3 to ±7 um. Power requirement is 220V, 500W max. Operating conditions are 1-35°C and 65% humidity.
Service Program: Includes settings for language, password, and parameters. Measurement modes and sensor configurations can be adjusted. Data storage and backup options are available.
Operating the System: Instructions for connecting the measuring system to the panel computer are provided.
Technical Support and Warranty: Details on technical support and warranty policies are included, with a 24-month warranty from the date of operation.
Operator Management: The Operator tab allows users to manage operator data, including selecting, adding, deleting, and editing operators. This data is saved to the database when measurement results are recorded.
Measurement Process: Users can initiate measurements by selecting a measurement scheme and starting the process. The system displays current thickness, sensor readings, nominal thickness, and tolerances. Results can be saved to the database and displayed numerically or graphically.
Calibration: Calibration ensures accurate thickness control by aligning sensor coordinates. It can be performed manually or automatically using a sample of known thickness. Manual calibration involves setting reference values and positioning sensors correctly.
Database Management: Measurement data is stored in a database and can be viewed in tabular or graphical form. Users can delete individual or all measurements and export data in CSV or XLS formats.
System Operation: The system requires connection to a panel computer and proper calibration before starting measurements. Detailed connection instructions are provided.
Distributors: A comprehensive list of global distributors is provided, detailing contact information for various regions.
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Catalog excerpts

Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-1

THICKNESS MEASUREMENT SYSTEM RF160.20 Series User's manual www.riftek.com [email protected]

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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-2

Thickness Measurement System. RF160.20 Series

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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-3

Thickness Measurement System. RF160.20 Series Safety precautions · · · · Use supply voltage and interfaces indicated in the system specifications. In connection/disconnection of cables, the system power must be switched off. Do not use the system in locations close to powerful light sources. To obtain stable results, wait about 20 minutes after sensor activation to achieve uniform sensor warm-up. The system has been developed for use in industry and meets the requirements of the following Directives: · EU directive 2014/30/EU. Electromagnetic compatibility (EMC). · EU directive 2011/65/EU, “RoHS“...

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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-4

Thickness Measurement System. RF160.20 Series Structure and operating principle The operation of the system is based on continuous scanning of the sheet surfaces by laser sensors. The system contains two laser triangulation sensors (2) mounted on the C-frame (3). The C-frame is installed on the carriage of the linear motion module (4). The system also contains a calibration plate (6). The figure below shows the sheet material (1) being measured and the conveyor section (5). The control computer is not shown. Figure 1. Structure and overall dimensions of the system In the main mode, the C-frame...

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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-5

Thickness Measurement System. RF160.20 Series Control cabinet and panel computer The control cabinet contains a power supply, a motor driver for the linear motion system, and an Ethernet switch. The industrial panel computer is designed to receive information from sensors, analyze and display measurement results. Overall and mounting dimensions of the control cabinet and panel computer are shown in Figure 2. Figure 2. Control cabinet and panel computer

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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-6

Thickness Measurement System. RF160.20 Series Panel computer connectors: 6 Figure 3. Panel computer connectors Designations: 1 – Display power cable. 2 – Data cable for connection to COM1 port. 3 – Ethernet cable. Basic technical data Parameter Thickness measurement range, mm Measurement error, um Scanning range, mm Input interface for sensors connection Measurement speed, kHz Power supply, V Power consumption, not more, W Operating Ambient temperature, °С conditions Relative humidity, % Value 10 or 25 or customized ±3 (for 10 mm range) or ±7 (for 27 mm range) or customized by request Ethernet...

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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-7

Thickness Measurement System. RF160.20 Series Service program After powering on the panel computer, the main program window appears: 7 Buttons assignment: Button Settings Measurement Calibration Database Assignment Open the "Settings" window. Open the "Thickness measurement" window. Calibrate the system. Browse the database. Before starting to work with the system, it is necessary to configure parameters. Tap the Settings button in the main window.The program will ask for a password. When initially installed, the program accepts the following password: 1111. Enter the password and tap Ok.

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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-8

Thickness Measurement System. RF160.20 Series Device settings To change the program language, tap Language, select the language support file, and tap Select. To change a password, tap Password. Then enter a new password, confirm it, and tap Save. The program will prompt you to confirm the action:

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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-9

Thickness Measurement System. RF160.20 Series Tap "Yes" to save the new password, or tap "No" to cancel the action. В области настроек Sensor пользователь может указать: · СОМ порт для подключения датчиков. · Скорость передачи данных (Baud rate). · Если данные передаются по Ethernet, выбрать UDP порт (по умолчанию всегда 603). В области настроек Driver пользователь может выбрать: · Интерфейс подключения драйвера двигателя RS485 или Ethernet и указать порт подключения. Чтобы сохранить изменения, нажмите кнопку Save.

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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-10

Thickness Measurement System. RF160.20 Series There are two measurement modes: Thickness and Distance. For each sensor, it is necessary to enter the serial number and address. A window for entering the serial number will appear when the cursor is placed in the Serial number field. 10 The sensor address is selected in the Sensor address field using the left / right arrows. To save the changes, tap Save. In the Parameters tab, the user can set general system parameters and filtering. The general parameters are described in the table below. Parameter Decimals Data Storage Backup Logging Description...

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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-11

Thickness Measurement System. RF160.20 Series Parameter Averaging time Number of chart points Reference value Description The time for which the measurement results will be output/saved (for example, every 0.1 s). The number of measured points displayed on the graph. The reference value used when calibrating the system. Filtering is used to reduce noise and achieve better resolution. Description of the parameters is given in the table below: Parameter Filter type No filtering Moving Average Number of filtration points Description Without filtering. The number of filter points for the measured...

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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-12

Thickness Measurement System. RF160.20 Series An example of adding the measurement scheme with two control points. In the system, the control point means the following: the entire width of the sheet is divided into equal zones, the thickness of the material at the control point is defined as the average thickness over the entire zone. After clicking the Add button, the data entry window for the new scheme appears on the screen: 1. Type the name of the scheme in the Scheme field. 2. Select the measurement mode (Continuous/By Point). (Number of control points). In By point mode, the motion system...

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Laser System for Inline Sheet Materials Thickness Measurement RF160.20 Manual-13

Thickness Measurement System. RF160.20 Series In this tab, the user can enter the operator's data. Subsequently, when saving the measurement results to the database, the data of the selected operator will be written to the database. Buttons assignment: Button Select Assignment Selecting the current operator. To select the current operator, tap on the personnel number and then tap the Select button. Adding a new operator. To add a new operator, tap the Add button, specify the personnel number, last name and first name of the operator. Deleting the operator. To delete the operator, tap on the personnel...

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