LASER INSPECTION SYSTEM RF096-Insp Series User's manual www.riftek.com [email protected] Certified according to ISO 9001:2015

Laser Inspection System. RF096-Insp Series

Laser Inspection System. RF096-Insp Series Safety precautions · Use supply voltage and interfaces indicated in the system specifications. · In connection/disconnection of cables, the system power must be switched off. · Do not use the system in locations close to powerful light sources. The system has been developed for use in industry and meets the requirements of the following Directives: · EU directive 2014/30/EU. Electromagnetic compatibility (EMC). · EU directive 2011/65/EU, “RoHS“ category 9. Laser safety The system makes use of an c.w. 660 nm wavelength semiconductor laser. Maximum output...

Laser Inspection System. RF096-Insp Series Basic technical data Param eter Value Version 1 Version 2 Inspected grooves diameter range, mm 35...53 25...30 Minimal size of detected debris, mm 0.03 (thickness) x 0.1 x 0.1 Space resolution (points/turnover) 3200 Laser sensor linearity, um ±10 Inspection time, s 1,2 Light source red semiconductor laser, 660 nm wavelength Output power, mW <1 Laser safety class 2 (IEC60825-1) Laser beam shape Round Laser spot size, mm 0.1 (beginning of the range) - 0.2 (middle of the range) - 0.35 (end of the range) Output parametrization, profile data and Ethernet...

Laser Inspection System. RF096-Insp Series Structure and operating principle Operation of the system is based on the scanning of the item surface by a laser triangulation sensor. (NOTE: Version 1 uses a binocular sensor). The system contains the laser sensor mounted on the rotation module. Radiation of a semiconductor laser from the sensor is focused onto the item surface. Radiation reflected by the surface is collected by two input lenses of the sensor. The sensor rotates and scans the surface. Distance to the surface, measured by the laser sensor, and a corresponding angle of rotation form...

Laser Inspection System. RF096-Insp Series Overall and mounting dimensions Overall and mounting dimensions of the system are shown in Figures 1.1. and 1.2. The housing is made of anodized aluminum. The front panel of the laser sensor has a glass window for laser beam output and for receiving radiation reflected from the object under control. The system is equipped with a connector. The housing also contains a mounting frame with magnets (Version 1 only). Overall demands for mounting The system is positioned so that the object under control (brake caliper groove, for example) has to be placed...

Laser Inspection System. RF096-Insp Series Assignment TX+ PowerRXAL (output) IN (input) TXRX+ Power+ Cables Designation of cable wires is given in the table below: Pin number RJ-45 RJ-45 RJ-45 RJ-45 free lead free lead free lead free lead Assignment TX+ TXRX+ RXAL (output) Power+ IN (input) Power-- Wire color White-orange Orange White-green Green White-blue Blue White-brown Brown Preparation of the system includes:  visual inspection;  installation on a linear translation system or robot and connection to power supply and controller;  adjustment according to the item for inspection. 10.1.1...

Laser Inspection System. RF096-Insp Series The inspection cycle is fully automated and operation of the system is reduced to the work with two logical signals. 1. To start the inspection cycle, set a high logic level on IN input. By the waverise of the IN pulse (transition to a high level) the triangulation sensor turns the laser ON. (NOTE: This state (high level on IN input) can be so long as you need, so you can use it for visual adjustment of laser beam according to the groove. To do it, set level HIGH, rotate the laser sensor by hand and check the position of laser spot along all the groove)....

Laser Inspection System. RF096-Insp Series Service program Function The service program is intended for: · Testing and demonstration of work of the Inspection system. · Setting of some system parameters. Network setting All systems are shipped with the following default network configuration: IP address of the system – 192.168.0.3. Configure your PC's network card in the following address space: 192.168.0.Х. Connect the system directly to the PC or through the network switch. Working with the program Once the program is started, the main window emerges: Where: PC IP is IP address of PC. NOTE:...

Laser Inspection System. RF096-Insp Series You can change and customize two parameters of the system: · Level CMP. It is a threshold level for digital filter that is used to search defects on the surface profile. Increasing this parameter allows to decrease the influence of profile noise. · Filter size. It is a size of filter. Increasing this parameter allows to decrease the influence of profile noise on the inspection result. When working with the parameters, it should be borne in mind that when power is OFF, the parameter values are stored in nonvolatile FLASH-memory of the system. When power...

Laser Inspection System. RF096-Insp Series CAPI Controle e Automaçã o Ltda Rua Itororó, 121, CEP 13466-240 Americana-SP, Brazil Tel: +55 19 36047068 Fax: +55 19 34681791 [email protected] www.capicontrole.com.br EXCLUSIVE REPRESENTATIVE FOR RAILWAY EQUIPMENT ul. Wielowiejska 53, 44-120 Pyskowice, Poland Tel: +48 32 230 45 70 Fax: + 48 32 233 21 34 [email protected] [email protected] www.ascorail.pl EXCLUSIVE REPRESENTATIVE FOR RAILWAY EQUIPMENT República de Honduras 11936 Las Condes, Santiago de Chile Tel: +56 9 59200362 [email protected] www.molingenieria.com Beijing Haiwei Lutong...

Laser Inspection System. RF096-Insp Series BLET Measurement Group S.A.S. Disynet GmbH RAILWAY INSTRUMENTS ONLY Juvan teollisuuskatu 28 FI-02920 ESPOO, Finland Tel: +358 400 422 900 Fax: +358 9 2511 5510 [email protected] www.teraspyora.fi ALTHEN GmbH Meß- und Sensortechnik OPTICAL MICROMETERS ONLY Sapelloh 172, 31606 Warmsen, Germany Tel: +49 5767 96020 Fax: +49 5767 93004 [email protected] www.finger-kg.de EXCLUSIVE REPRESENTATIVE FOR RAILWAY EQUIPMENT ul. Wielowiejska 53, 44-120 Pyskowice, Poland Tel: +48 32 230 45 70 Fax: + 48 32 233 21 34 [email protected] [email protected] www.ascorail.pl...