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Inner Diameter Measurement Machine RF096-30/75-120 Manual

Inner Diameter Measurement Machine RF096-30/75-120 Manual
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Inner Diameter Measurement Machine RF096-30/75-120 Manual

Product catalog summary
Safety Precautions: Ensure the specified supply voltage and interfaces are used. Power should be off during cable connection/disconnection, and the system should not be used near strong light sources.
CE Compliance: The machine adheres to EU directives on electromagnetic compatibility and RoHS.
Laser Safety: The device uses a 660 nm semiconductor laser with a maximum output of 1 mW, classified as laser safety class 2. Avoid directing the laser at humans and do not disassemble the sensor.
General Information: The machine is designed for non-contact scanning and measuring the inner diameter of leaf spring holes.
Basic Technical Data: It has a measurement range of 30-75 mm with an accuracy of ±0.04 mm, uses a red semiconductor laser, and operates with an Ethernet interface. It is resistant to vibrations and shocks, and functions in temperatures from 0 to +45°C.
Structure and Operating Principle: The machine employs a rotating point triangulation laser sensor to scan the inner hole surface, comprising a base, table with V-block, linear translation mechanism, and controller.
Connection: Connects to a PC using Ethernet and RS485 cables, and to a 220V AC power supply.
Network Setting: The default IP address is 192.168.0.3, and the PC network card should be configured within the 192.168.0.X address space.
Intended Use: Preparation involves checking the laser sensor, cables, and network settings, with calibration required before starting measurements.
Service Program: Requires Windows 7 or later and Microsoft Visual C++ Runtime. The program is run by executing idm.exe and logging in with default credentials.
Settings: Includes scan settings, filtering options, and account management. The SCAN tab allows configuration of vertical motion and filtering parameters.
Overview: The document provides detailed technical specifications, operational procedures, and user management guidelines for the Leaf Spring Hole Inner Diameter Measurement Machine, Model RF096-30/75-120, Revision 2.0.0, dated 27.06.2018.
Specifications: Features include peak extension, profile smoothing, and model smoothing with parameters such as UPRc and Lc for surface roughness adjustments. Calibration can be performed using sample or embedded methods.
Hardware Settings: Hardware settings should remain unchanged unless a firmware upgrade is necessary. Key parameters include TCP/IP address, destination and source ports, and motor settings like serial port, baud rate, network ID, and motor step.
Software Tabs:
  • HARDWARE: Contains settings for communication and motor configuration.
  • REPORT: Allows setting the directory for report storage and enabling automatic report generation.
  • ABOUT: Provides software version, manufacturer website, and hot keys list.
User Management: Users can manage accounts through the 'My Account' and 'Account Management' tabs, allowing password changes, and account additions, edits, or deletions.
Calibration: Calibration is essential before using the machine and can be recalibrated if environmental changes occur. The process involves selecting the embedded calibration method and following specific steps.
Measurement Process:
  • Scan Session: Users create session descriptions and customize measurement lists with nominal values and tolerances.
  • Scanning: Involves creating a scan program, setting positions, and using continuous scan features. Defective areas can be ignored during calculations.
  • 3D and Profile Views: The software constructs a 3D model during scanning, with options to view profiles and deviations in detail.
Data Management: Users can browse results, view measurement history, and generate scan reports. Data can be exported/imported in formats like ASC, STL, IDM, and CSV.
Technical Support and Warranty: Technical assistance is available for machine issues, with a warranty of 24 months from operation start and a 12-month shelf-life.
Revisions and Distributors: The document notes revisions and lists distributors across various countries, providing contact details for each.
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Catalog excerpts

Inner Diameter Measurement Machine RF096-30/75-120 Manual-1

LEAF SPRING HOLE INNER DIAMETER MEASUREMENT MACHINE RF096-30/75-120 Model User's manual www.riftek.com [email protected]

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Inner Diameter Measurement Machine RF096-30/75-120 Manual-2

Leaf Spring Hole Inner Diameter Measurement Machine. RF096-30/75-120 Model

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Inner Diameter Measurement Machine RF096-30/75-120 Manual-3

Leaf Spring Hole Inner Diameter Measurement Machine. RF096-30/75-120 Model Safety precautions · Use supply voltage and interfaces indicated in the machine specifications. · In connection/disconnection of cables, the system power must be switched off. · Do not use the system in locations close to powerful light sources. The machine has been developed for use in industry and meets the requirements of the following Directives: · EU directive 2014/30/EU. Electromagnetic compatibility (EMC). · EU directive 2011/65/EU, “RoHS“ category 9. Laser safety The machine makes use of a c.w. 660 nm wavelength...

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Inner Diameter Measurement Machine RF096-30/75-120 Manual-4

Leaf Spring Hole Inner Diameter Measurement Machine. RF096-30/75-120 Model Basic technical data Parameter Value 30...75 ±0.04 3200 120 ±0.05 programmable, from 0.02 ±20 5 10 red semiconductor laser, 660 nm wavelength 1 2 (IEC60825-1) Ethernet 220 programmable, depending on depth 20 g / 10…1000 Hz, 6 hours for each of XYZ axes 30 g / 6 ms 30000 5-95 (no condensation) 0…+45 Measured ID range, mm ID measurement accuracy, mm Angle scan resolution, points for turnover Hole depth measurement range, mm Linear translation accuracy, mm Linear translation resolution, mm Laser sensor linearity, µm Laser...

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Inner Diameter Measurement Machine RF096-30/75-120 Manual-5

Leaf Spring Hole Inner Diameter Measurement Machine. RF096-30/75-120 Model Structure and operating principle Operation of the machine is based on the scanning of the item inner hole surface by rotating point triangulation laser sensor. The machine contains a base on which installed a table with the V-block and fixing screw (for placing the measured spring), linear translation mechanism, controller. The linear translation mechanism carries the rotation module on which the laser sensor installed. On the back side of the machine there are two connectors for power and interface. Figure 1. Front view...

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Inner Diameter Measurement Machine RF096-30/75-120 Manual-6

Leaf Spring Hole Inner Diameter Measurement Machine. RF096-30/75-120 Model parameters. The depth of control and number of measured cross sections are defined by the software. Connection · Connect the machine to your PC by means of two cables (Ethernet cable and RS485 cable). · Connect the power cable to the rotation module (this power cable is mounted on the machine housing). · Connect the machine to 220V AC by using the special power cable. All cables are shipped with the machine. Network setting The machine is shipped with the following default network configuration: · IP address: 192.168.0.3....

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Inner Diameter Measurement Machine RF096-30/75-120 Manual-7

Leaf Spring Hole Inner Diameter Measurement Machine. RF096-30/75-120 Model Figure 6. Leaf spring 3 Service program System requirements Figure 7. Leaf spring 4 · Operating system Windows 7 and later. · Microsoft Visual C++ Runtime Redistributable for Windows 64-bit. Shipped with the package (you need to run vcredist_x64.exe). Running the program To run the program, you need to double-click on the executable file - idm.exe. Authorization After you run the program, you need to log in: · Enter the user name (by default - Admin). · Enter the password (by default - Admin). · Click the Log In button....

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Inner Diameter Measurement Machine RF096-30/75-120 Manual-8

Leaf Spring Hole Inner Diameter Measurement Machine. RF096-30/75-120 Model Main window Main control tabs: Tab Measure Scan Calibration Log Description Calculated parameters for selected profile / whole scan. Scan settings and scan process control. System calibration. Program log. Toolbar: Element DEFECT VIEW CLOUD SHOW: Description Toggle the profile / defect view. The defect view mode is intended to show the profile deviations in depth. Switch on / off the display of point cloud. Switch on / off the view of triangle mesh built from a point cloud (press Ctrl key to rebuild mesh). Draw a scale...

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Inner Diameter Measurement Machine RF096-30/75-120 Manual-9

Leaf Spring Hole Inner Diameter Measurement Machine. RF096-30/75-120 Model "Settings" window VERTICAL MOTION: Parameter Scan Step, mm Table Level, mm Upper Limit, mm Lower Limit, mm Continuous Mode Description Scan step for Continuous Mode. Height where a top of table surface located. Upper limit of the vertical motion of the linear translation mechanism. The maximum value is 116.55. Lower limit of the vertical motion of the linear translation mechanism. Default and recommended mode of scanning. Uncheck to switch to turn-perstep mode in case of troubleshooting. In addition, turn-per-step mode...

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Inner Diameter Measurement Machine RF096-30/75-120 Manual-10

Leaf Spring Hole Inner Diameter Measurement Machine. RF096-30/75-120 Model Parameter Model Smoothing UPRc Description Apply parameters of model smoothing (UPRc and Lc). The maximum allowable number of undulations per one revolution. The range of values: 0...3200 (number of points). The default value is "50". The less the value, the more smoothed the profile will be. If the value is "0", the profile will be completely smoothed. The size of the surface roughness to be smoothed (in vertical direction). The default value is "4". If the value is "0", the profile will not be smoothed. CALIBRATION:...

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Inner Diameter Measurement Machine RF096-30/75-120 Manual-11

Leaf Spring Hole Inner Diameter Measurement Machine. RF096-30/75-120 Model MOTOR SETTINGS: Parameter Serial Port Baud Rate Network ID Motor Step, mm Description Serial port of the motor (COM on Windows). Baud rate of the motor. Network ID of the motor. Motor step in millimeters. To save the changes, click OK. "REPORT" tab in the toolbar and go to the REPORT tab: Click Browse and specify a path to the directory where the reports will be stored. To generate the reports automatically after each scan, select Generate report automatically after each scan. To save the changes, click OK.

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Leaf Spring Hole Inner Diameter Measurement Machine. RF096-30/75-120 Model In this tab, you can find a software version, website of the device manufacturer, and a list of hot keys. For more information about hot keys, refer to p. 11.8. "User Management" window "My Account" tab in the toolbar. The My Account tab:

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