2023 VARIOline
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Fiber Preparation VARIOline Raw-material saving with high productivity The variable concept for optimal fiber preparation

Rieter . VARIOline Outstanding advantages 4  2 400-Kilogram Line Production Per Hour 7  Save up to 1% of Raw Material 8  40% Energy Saving Detailed information 10  Example blowroom layout 12  2 400-Kilogram Line Production Per Hour 14  Save up to 1% of Raw Material 16  VARIOline – Modular and Flexible 18  40% Energy Saving 20  VARIOline ECOrized 22  Tailored Solutions for Each Customer 23  Economical Cleaning Starts with Microtufts 26  Economical Raw-Material Utilization in the Spinning Process 27  Flexibility with Small Assortments 28  Efficient and Gentle Pre-Cleaning 30  Maximum...

Rieter . VARIOline Products – overview Bale opening 12 UNIfloc A 12 26 Waste opener B 25 27 Mixing bale opener B 34 Fiber cleaning 28 UNIclean B 12/B 15 31 UNIclean B 17 37 UNIstore A 79 Fiber mixing 27 Mixing opener B 33 32 UNImix B 72/B 72 R/S 32 UNImix B 76/B 76 R/S 35 UNIblend A 81 Fiber transport 38 Condenser A 21 39 Solid-matter extractor A 49 40 Foreign-fiber extractor 41 Spark and metal extractor

VARIOline 2 400-Kilogram Line Production Per Hour 4

All blowroom machinery is designed to support an impressive line production performance of up to 2 400 kilograms per hour.

VARIOline The optimum combination of microtufts, VARIOset and progressive cleaning delivers a 1% raw material saving compared with other systems available on the market. 6

VARIOline is the most energy-efficient blowroom system on the market 9

Example blowroom layout 10 UNIblend A 81 11 UNIstore A 79S 12 Mixing bale opener B 34S

VARIOline Production line for precision cotton and man-made fiber blends Production line for cotton

Rieter . VARIOline 2 400-Kilogram Line Production Per Hour Perfectly coordinated processes from the bale opener to the carding line Geared toward optimum production from A to Z At the start of the VARIOline for a card sliver output of 2 400 kilograms per hour is the extremely robust and stable automatic bale opener UNIfloc A 12. The bale profiling system of the UNIfloc A 12 uses unique technology with scanning force measurement. This technology enables the machine to achieve a high production output from the outset. In a production line that is only available from Rieter, the fiber material...

Rieter . VARIOline

Rieter . VARIOline Save up to 1% of Raw Material The combination of microtufts, VARIOset and progressive cleaning makes the difference In the blowroom, economical yarn production hinges on the cost of raw materials. Rieter’s VARIOline offers various ways to make optimum use of the raw material. VARIOline is extremely gentle on fibers. With VARIOset, the degree of cleaning can be adjusted to the specific raw material and reproduced. Fewer good fibers are discarded, optimizing fiber usage as a result. Depending on the prices of raw materials, raw-material savings of under one percent are...

Rieter . VARIOline Microtufts simplify the cleaning process The bale opener UNIfloc A 12 is the key to good cleaning in the blowroom. It removes extremely small tufts – the microtufts – from bales. These microtufts are cleaned and dedusted much more efficiently in the downstream processes. Microtufts, UNIfloc A 12 opening roller VARIOset optimizes tailoring to the raw material Progressive cleaning protects the fibers Progressive raw-material cleaning means cleaning only to the extent required. The number of cleaning points included depends on the degree of contamination. This protects the...

Rieter . VARIOline VARIOline – Modular and Flexible The key to efficient and gentle opening and cleaning of the raw material The VARIOline blowroom line is the variable opening and cleaning concept from Rieter. The machines are modular and configuration is tailored to the specific raw material and its properties. The material is opened and cleaned in several stages. Gentle opening and cleaning A pre-cleaner is used to effectively and efficiently clean and dedust the material. Depending on the residual trash content, the raw material passes through additional, standalone, fine cleaning...

Rieter . VARIOline VARIOline cleaning concept – low trash content A 12 Process stage VARIOline cleaning concept – medium trash content B 12/B 15 Process stage VARIOline cleaning concept – high trash content B 12/B 15 Process stage

Rieter . VARIOline 40% Energy Saving VARIOline is the most energy-efficient blowroom system on the market Rieter has been committed to increasing energy efficiency for many years now. This commitment has generated results – practical comparisons show that the Rieter blowroom line consumes around 40% less energy than solutions from other providers. The factors that keep energy consumption so low are: • VARIOline ECOrized • Optimal blowroom line layout • Intermittent waste removal • Energy-efficient motors and innovative detailed solutions Key components of the VARIOline ECOrized VARIOline...

Rieter . VARIOline Intermittent waste extraction The intermittent extraction by the cleaning machines reduces the energy consumption required for waste transport in particular. The optimum raw-material extraction intervals are set via the blowroom control UNIcontrol. The fans in the pneumatic fiber transport system are actuated only when extraction is required. This reduces the energy costs. The intermittent waste transport also prevents good fibers from entering the waste flow accidentally. This results in raw-material savings. Energy-efficient drives and innovative detailed solutions The...

Rieter . VARIOline VARIOline ECOrized The function VARIOline ECOrized offers further benefits in addition to energy savings. Reliable fiber flow in all production conditions The blowroom line VARIOline with new ECOrized option makes the line even more reliable and allows even greater energy savings to be made. The intelligent ECOrized software can be integrated into the Rieter blowroom control UNIcontrol in order to control all the fans dynamically. If no material is required, for example, the fan speed decreases. This ensures that fiber flows between the individual machines in a highly...