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Automatic Blister Packaging System (ABP)

Automatic Blister Packaging System (ABP)

Automatic Blister Packaging System (ABP)

Product catalog summary
Overview
The ABP series by Ridat is designed for high-volume blister packaging, featuring advanced modular machines that can operate as standalone systems. These machines are suitable for various applications, including DIY products, automotive accessories, stationery, toys, cosmetics, razors, and batteries.

Specifications
The ABP series includes models 1004ABP and 1607ABP, each with specific dimensions for forming and conveyor sections. The 1004ABP model supports blisters up to 254 x 102 mm and a depth of 76 mm, while the 1607ABP model supports blisters up to 406 x 178 mm and a depth of 102 mm. Power usage ranges from 8.8 kW to 15.0 kW, and air usage from 85 to 226 liters per cycle.

Procedures
The machines automatically feed foil material, form and separate blisters, transfer them to sealing jigs, place backing cards, heat seal the packs, and transfer completed packs. They achieve up to 25 cycles per minute using contact heating and precise temperature control.

Efficiency and Waste Reduction
Material waste is minimized through side clamping of blister flanges, with a minimum flange of 10 mm. The operation is synchronized via PLC, ensuring precise timing and efficient cycle management.

Reliability and Safety
High-quality components and robust construction ensure reliability. Safety features include fixed guards and compliance with European safety standards, including CE marking.

Versatility and Options
The ABP machines can be adapted for various blister and card sizes. They offer straightforward tooling with quick-release jigs and can be configured for different product and space requirements. Independent units for blister forming and sealing are available, maintaining automatic functions.

Additional Features
Automatic sensing ensures blisters and cards are correctly positioned, preventing operational errors. The system includes safety features conforming to the latest directives.
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Catalog excerpts

Automatic Blister Packaging System (ABP)-1

AUTOMATIC BLISTER PACKAGING 1004ABP Automatic Blister Packaging Machine Designed for high volume users, the ABP series of machines are some of the most advanced models in the Ridat range of blister packaging equipment. Its modular format facilitates the use of the conveyor sections as a standalone fully automated blister sealing system. Ridat’s ABP series will: i) Automatically feed the foil material from reel stock ii) Form and separate the blisters iii) Transfer the blisters to sealing jigs iv) Place backing cards (or foil) on the blister v) Heat seal the pack and vi) Transfer the completed pack from end of line High speed production The following processes ensure a consistent fast rate of production of up to 25 cycles per minute. Contact heating is used to give the rapid, precise heating of the plastic for high speed forming. Accurate temperature control of the heating platens is maintained by PLC with feedback from thermocouples. The machines use the unique Ridat twin heat sealing presses in tandem so that high speed, low pressure card sealing can be employed. Material waste minimised Side clamping of blister flange is used to avoid edge trim waste. The minimum flange on the material edges of outer blister is 10 mm. Synchronised operation The synchronisation of each stage is automatic. Timing sequences are set up in a PLC so that all machine functions can be precisely adjusted. The conveyor is driven from a single motor and with cycle on demand. High quality components are used throughout. Where necessary, air cylinder movements are supported by robust guide rods, and typically the conveyor jigs are carried on heavy duty chains.

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Automatic Blister Packaging System (ABP)-2

Versatility ABP machines can be adapted to meet a wide range of requirements. Different sizes and shapes of blister can be formed and alternative card sizes may be used. Straightforward tooling Standard tooling consists of female pressure forming moulds using plug assistance where necessary. Inexpensive, quick release wooden sealing jigs are mounted on trays on the conveyor. The trays are supported from below during the sealing process. Other machine options All Ridat blister packaging systems are available in varying configurations to suit the product to be packed and the space available. In...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.