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Flyer Polishing

Flyer Polishing

Flyer Polishing

Product catalog summary
Creating Shining Results: Perfect Surfaces in 3 Steps
Step 1: Conditioning
Your tool: Combination of abrasive cloth and non-woven materials. This step involves removing the last scratches from surfaces using tools like the VSK VISION. The process combines grinding and finishing in one operation, adjusting flexibly to the workpiece to avoid discoloration. Recommended speeds are 3,000-3,500 rpm for stainless steel and 5,500-6,000 rpm for aluminum. For high-gloss finishes, use a cross-grinding method.
Step 2: Pre-polishing/Finishing
Your tool: Unitized discs. These discs adapt to the contours of uneven surfaces, providing a surface quality close to a mirror finish. They are made from multilayered, heavily densed non-woven material. Recommended speeds are 3,600-4,000 rpm for stainless steel and 5,500-6,000 rpm for aluminum. An angled version of the disc is available for more comfortable working.
Step 3: High-gloss Finishing
Your tool: Felt polishing flap disc. This step refines the workpiece to a mirror finish. It is crucial to clean the workpiece thoroughly before and after each procedure. Use harder felt (H40) with the appropriate polish paste for pre-polishing, and softer felt (H25) with blue polish paste for the final pass. Recommended speeds are 1,600 rpm for stainless steel and 2,000 rpm for aluminum.
Additional Tips & Applications
For face grinding and external cylindrical grinding, different tool types and surface finishes are recommended. Use slotted versions of flap wheels and drums for round and profiled workpieces. For workpiece preparation, use coated abrasives to remove deep scratches and rolling-skin from stainless steel. The LSZ F VISION tool is recommended for preparation, providing a clear view of the workpiece.
Polishing Compounds
Three polishing compounds are available: Pre-Polish for non-ferrous metals and stainless steel, and a high-gloss polish for all metals. Apply the paste to the disc, not the other way around, to control the amount used.
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Catalog excerpts

Flyer Polishing-1

Creating shining results: Perfect surfaces in 3 steps.

 Open the catalog to page 1
Flyer Polishing-2

Your tool: Combination of abrasive cloth and non-woven Remove last scratches from surfaces, for example with the VSK VISION. Advice regarding preparations can be found at Tips & Application. • Grinding and finishing in one operation through combination of two grinding tools • As it is flexible the grinding tool it ideally adjusts to the workpiece • Due to the open flap structure undesired discoloration can be avoided Result: Fine grinding pattern with homogenous surface Tip: When processing high-gloss finish polishing always work with cross-grinding method. (if work piece allows) Optimum speed,...

 Open the catalog to page 2
Flyer Polishing-3

Your tool: Unitized discs Create an optimal surface. Ideal are discs with medium hardness (3/4) with very fine grain size. • Multilayered, heavily densed non-woven material enables a surface quality close to mirror finish • Ideal adjustment to different contours due to high internal strength • Extremely long lasting due to sturdy design Tip: Besides the straight version of the unitized disc RHODIUS offers also an angled version for more economic and comfortable working. Optimum speed, e. g. for VKSS WS: Processing stainless steel: 3.600 – 4.000 rpm Processing aluminum: 5.500 – 6.000 rpm The VKS...

 Open the catalog to page 3
Flyer Polishing-4

High-gloss finishing Your tool: Felt polishing flap disc Refine your workpiece up to mirror finish. IMPORTANT: Clean the workpiece thoroughly before and after each individual procedure. For the first passes use harder felt (H40) combined with the proper polish paste (see next page) for pre-polishing. For the second pass use softer felt (H25) combined with the blue polish paste. • Perfect high-gloss finish • The upright flaps evenly release the polish paste • Ideal adjustment to different contours of the workpiece • Cool grinding due to the special discdesign Tip: Work with high grinding pressure...

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Flyer Polishing-5

Tips & Application Tooltypes and surface finish Face grinding – creates radial and irregular microsections External cylindrical grinding – creates even and linear surface finish Tip: Round and profiled workpieces For these applications use the slotted version of flap wheels and drums. These versions allow optimal adjustment to the workpiece and create even surface finish. For further information see cataloguepage 115

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Flyer Polishing-6

Workpiece preparation Your tool: Coated abrasives Completely remove deep scratches and enclosures. If unconditioned stainless-steel is used remove the rolling-skin with coarse grain in any case. For optimal results the final step should be made with grit 60 or finer. Use: • Flap wheels for narrow sections or small areas • Drums with a width > 100 mm for large areas 100 mm Tip: Different mircrosections can be created with the same grit size by increasing/decreasing the speed. Optimum speed Processing aluminum should be done by a higher speed but the maximum permissable working speed should not...

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Flyer Polishing-7

High-gloss polishing Polishing compound There are 3 polishing compounds for different applications: Pre-Polish for non-ferrous metals and processing of stainless-steel and one for high-gloss polishing (all metals). Pre-polishing • Non-ferrous metals (brown) • Stainless-steel (white) High-gloss polishing • All materials (blue) Tip: Do not put the disc to the paste, always put the paste to the disc. By this the amonunt of paste to be used can be ideally controlled. Tool-Sets: All products for perfect results in one package. Polishing of aluminium rims For further information see cataloguepage 173...

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Flyer Polishing-8

RHODIUS Schleifwerkzeuge GmbH & Co. KG Brohltalstraße 2 • D-56659 Burgbrohl Phone +49 2636 920 500 Fax [email protected] • www.rhodius-abrasives.com Your RHODIUS-Dealer:

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.