Rexrnord® Planetgear? Shaft Mounted
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TABLE OF CONTENTS HYDRAULIC REMOVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 GEAR PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 SEAL PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 SELECTION PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 RATINGS ORION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 TITAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 JUPITER . . . . . . . . . . . . ....

Hydraulic Remove System (Hydro-Advantage) F =P × a F = force P = pressure a = area Output Shaft Fluid Channel The area in yellow on the Titan = 20 in2 If a pressure of 4,500 psi is applied the resultant force = 90,000 lbs F= 4500 lbs/in2 × 20 in2 Fluid is pumped behind the shaft filling this section. The force is at the best possible location, between the driven shaft and reducer shaft. 2

PROVEN, RELIABLE GEAR PERFORMANCE With Planetgear reducers, self-aligning planet carriers float radially and axially to provide perfect alignment of the gear train. Unlike "traditional gears" which have only one point of contact per reduction, Planetgear transmits the torque through three points of contact between sun gears and planet gears. The floating gear train ensures equal loading among the three points. State of the art heat-treating techniques provide hardened, wear-resistant gearing. 1 3 Three points of contact 2 Traditional Gears — only one point of contact SUPERIOR SEAL...

SELECTION PROCEDURES Introduction B. Where required output torque is known: Selection and pricing of Planetgear is based solely on the required output torque capacity of the application. The service factor method is used to apply specific industry application standards based on the hours per day of operation. These application standards are cataloged and have been developed based on practical application experience. where: The following information demonstrates how this procedure allows the selection of the most economical Planetgear reducer. Information Required To Make Reducer Selection •...

SELECTION PROCEDURES When motor horsepower is known: When required output torque is known: A 75 hp 1,750 rpm motor in a 356T frame is used to drive a heavy duty bucket elevator 24 hrs/day with a 67/16" head shaft. The application requires a reducer that is hollow shaft mounted with an output speed of 18 rpm. A motor will be mounted on top of the reducer and driven by a 2.25:1 v-belt drive into the reducer. The pitch diameter of the sheave mounted on the reducer input shaft is 16". The centerline will be positioned at 2.25" from the input shaft seal carrier. In addition, the customer has...

SELECTION PROCEDURES NON-MOTORIZED SELECTION TABLE 1 - SERVICE FACTORS SERVICE 10 H R S/ DAY 24 H R S/ DAY SERVICE 10 H R S/ DAY 1.25 1.25 1.00 24 H R S/ DAY 1.50 1.50 1.25 APPLICATION APPLICATION APPLICATION AGITATORS Clay Working Machinery FANS Pure Liquids 1.00 1.25 Pug Mills Centrifugal Liquids & Solids 1.25 1.50 COLLECTORS (Sewage) Cooling Towers Liquids - Variable Density 1.25 1.50 Forced Draft APRON CONVEYORS COMPRESSORS Induced Draft Uniformly Loaded or Fed 1.00 1.25 Centrifugal 1.00 1.25 Large (Mine, etc.) Heavy Duty 1.25 1.50 Lobe 1.25 1.50 Large (Industrial) APRON FEEDERS 1.25...

SELECTION PROCEDURES NON-MOTORIZED SELECTION TABLE 1 - SERVICE FACTORS (CONT.) SERVICE 10 H R S/ DAY 1.25 * 24 H R S/ DAY 1.50 * SERVICE 10 H R S/ DAY – – – 24 H R S/ DAY 1.25 2.00 1.25 APPLICATION APPLICATION APPLICATION Tray Devices Couch Rolls Mills (3 on line) Veneer Lathe Drives Cutter Mixing Mills MACHINE TOOLS Cylinder Molds Refiners & Sheeters Auxiliary Drives 1.00 1.25 Dryers – SAND MULLERS 1.25 1.50 Paper Machine & Conveyor Type – 1.25 SCREENS Bending Rolls Main Drives 1.25 1.50 Embosser – 1.25 Air Washing Notching Press (Belted) * * Extruder – 1.50 Rotary Ð Stone or Gravel Plate...

NOMENCLATURE (1 — 2 — 3 — 4 — 5 — 6 — 7 — 8 — 9 — 10 — 11 — 12 — 13 — 14 — 15 ) TABLE 2 – PART NUMBER SCHEMA AND PROCESSES FOR USER CONFIGURABLE UNITS 1. Reducer Series W T J G H Orion Titan Jupiter Gemini Hercules 2 Reducer Description A B C D E F Standard Backstop Non-Horizontal Non-Horizontal w/Backstop Integral Non-Horizontal Integral 3 Accessories A B E K P V No Accessories Scoop Mount with Omega Coupling Motor Mount Special Scoop Mount without High Speed Coupling Motor Mount with Belt Guard 4 Shaft Option A B C D E F G H S T Input/Output Standard Input/Output Standard w/Fan & Shroud...

TITAN RATINGS Torque shown in 1,000 irvlb

JUPITER RATINGS Torque shown in 1,000 irvlb

GEMINI RATINGS Torque shown in 1,000 irvlb

HERCULES RATINGS Torque shown in 1,000 irvlb

TABLE 3 - THERMAL HP LIMITS Consult Factory for heat exchanger selection. TABLE 4 - AMBIENT TEMPERATURE ADJUSTMENT FACTOR (Ac)

TABLE 5 - OVERHUNG LOAD CAPACITY

SHAFT MOUNT BELT GUARDS GB GA2 OAH GA1 D Series Input Shaft Diameter Orion 2.125 Titan Jupiter 2.500 2.500 D GA1 Base to Centerline Max Sheave Ø R ed u cer 9.19 15.00 11.06 12.00 17.00 17.00 GA2 GB OAH Max Sheave Ø Max Sheave Width ght Motor (Including Bushing) Overall Hei 15.00 17.00 17.00 8.00 8.00 8.00 Gemini 2.500 13.88 17.00 17.00 8.00 Hercules 3.000 17.75 19.50 19.50 8.00 43.50 Motor Siz e R an g e 215T-286T 50.25 324T-405T 48.00 215T-286T 53.75 324T-445T 48.00 215T-286T 53.75 324T-445T 53.38 215T-286T 53.75 324T-445T 53.38 215T-286T 57.50 324T-445T Guards based on synchronous belt...

INSTALLATION AND MAINTENANCE INFORMATION The following instructions apply to all standard horizontally mounted Planetgear speed reducers. To assure long life and performance of Planetgear speed reducers, the following practices should be followed. PLANETGEAR SPEED REDUCER ROTATING POWER TRANSMISSION PRODUCTS ARE DANGEROUS AND MUST BE PROPERLY GUARDED. INSTALL AND MAINTAIN GUARDS BEFORE START UP. REDUCER ONLY MOTORIZED REDUCER AMBIENT TEMPERATURES VISCOSITY RANGE IMPORTANT; FILL TO THE LEVEL INDICATED WITH A PREMIUM QUALITY PETROLEUM BASED GEAR LUBRICANT CONTAINING OXIDATION RUST, AND FOAM...