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PRODUCT CATALOG

PRODUCT CATALOG
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PRODUCT CATALOG

Product catalog summary
Introduction
Rex-Cut Abrasives specializes in producing safe and efficient abrasive products for metalworkers, with a focus on employee ownership and quality service. The catalog details various abrasive products aimed at enhancing grinding, blending, and deburring processes.
Material Specifications
The catalog highlights cotton fiber abrasives, noting their unique construction and applications in industries like aerospace, automotive, and medical. Key specifications include grain types (aluminum oxide, silicon carbide), bond types (soft to very hard), and grain sizes (coarse to very fine).
Product Categories
  • Mounted Points: Precision deburring and finishing tools available in various materials and grits, offering benefits like long life and superior surface finishing.
  • Type 1 Straight Wheels: Includes wheels for deburring, finishing, and high-speed applications.
  • Depressed Center Wheels: Designed for aggressive stock removal and blending, featuring products like Sigma Green Grinding Wheels.
  • Cut-Off Wheels: Highlighted for cutting efficiency, with products like Alpha-Green.
  • Quick Change Discs: Easy attachment discs available for different finishing needs.
  • Sticks, Kits, and Accessories: Includes finishing sticks, application-specific kits, and various mandrels and adapters.
Advantages of Cotton Fiber Abrasives
Rex-Cut abrasives offer reduced grinding time, non-loading properties, cool operation, and smooth, quiet action, tailored for specific applications with various grit, bond, and size options.
Surface Finish Comparisons
The catalog compares surface finishes achieved with conventional abrasives versus Rex-Cut cotton fiber products, highlighting superior performance.
Product Comparison Chart
A chart compares different abrasive types across applications like heavy stock removal, light grinding, blending, finishing, and polishing.
Safety & Technical Guide
Includes safety and technical guidelines for proper use and handling of abrasive products.
Specifications
  • Grain Sizes: Coarse, Medium, Fine
  • Grain Types: Aluminum oxide, Silicon carbide
  • Bonds: Soft, Medium, Hard
  • Shapes and Sizes: Various shapes with specific dimensions and maximum RPMs.
Applications
  • Automotive: Chamfering, deburring, and finishing transmission gears.
  • Aircraft/Aerospace: Chamfering, deburring, and finishing engine components.
  • Tool & Die: Deburring, finishing, and maintenance of dies and molds.
  • Fabrication: Radius and blend weld seams, corner blending, and edge breaking.
  • Oilfield Repair/Maintenance: Deburring and cleaning pipe threads.
Benefits
  • Deburring and finishing in one operation.
  • Smooth, controlled grinding action.
  • Longer life compared to non-woven synthetic fiber wheels.
  • No smearing or back transfer on stainless steel and exotic alloys.
Additional Resources
For more information and downloadable charts, visit rexcut.com/mpchart.
Product Overview
  • Mini Flap Quick Change Discs: Available in sizes 2" and 3" with varying grits.
  • Megabrite Surface Conditioning Quick Change Discs: Offered in 2" and 3" sizes with different grits.
  • Stainless Steel Tube Finishing Kits: Includes Satin and Polish options.
  • Inside Corner Weld Blending Disc: Specific size and part number provided.
  • Quick Change Holders: Available in Type R and Type S with various sizes.
Safety Information
Emphasizes safety in the manufacturing of high-quality products, advising operators to adhere to provided safety guidelines.
Contact Information
Rex-Cut Abrasives, 960 Airport Road, Fall River, MA 02720 USA. Phone: 508-678-1985 or toll-free at 1-800-225-8182. Email: [email protected].
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Catalog excerpts

PRODUCT CATALOG-1

<-CUT 8" x 3mm x 1" dium Soft 3RINDING WHEELS ERLY USED NGEROUS REX-CUT ABRASIVES PRODUCT CATALOG \ ]tlREX-CUT *< WtABRASIVES * Grind. Blend. Debur. Finish.

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PRODUCT CATALOG-2

At Rex-Cut we are focused on improving the daily grind. This means manufacturing safe abrasive products for metalworkers, creating more efficient solutions for grinding, blending, and deburring applications, while supporting an employee first workplace. We mean it. Rex-Cut is a 100% employee owned company. From customer service to manufacturing to sales to R&D, we each take great pride in our work, ensuring premium products and exceptional service. You can rely on the Rex-Cut team to provide top quality abrasive products that improve finishing processes and bottom lines. ^ INDUSTBLAl KUI'FTr...

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PRODUCT CATALOG-4

Rex-Cut Cotton Fiber products are constructed with our signature abrasive material which is manufactured exclusively in our Fall River, Massachusetts plant, making all of our cotton fiber products Made in the USA. COTTON FIBER ABRASIVES Rex-Cut Abrasives is the oldest and primary manufacturer of cotton fiber abrasive grinding and finishing products. Since 1928, Rex-Cut has made abrasive material using a unique process that embeds grain in non-woven cotton fabric. Varying hardnesses and grits are available to produce products that excel on stainless steel, aluminum, mild steel, and exotics. STANDARD...

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PRODUCT CATALOG-5

COMPETITIVE SPECIFICATIONS REX-CUT ABRASIVES ■ A36 GFX • Smooth Touch AO Coarse ■ A54 GFX Smooth Touch AO Medium ■ A80 GFX Smooth Touch AO Fine Smooth Touch SC Coarse ■C54 GFX Smooth Touch SC Medium ■C80 GFX Smooth Touch SC Fine www.rexcut.com ■ [email protected] ■ phone: 1-800-225-8182

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PRODUCT CATALOG-6

MOUNTED POINTS For precision deburring, smooth edge breaking, or small weld blending, Rex-Cut Mounted Points are available in many materials and grits to match your application needs. IMPROVE YOUR DAILY GRIND

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PRODUCT CATALOG-7

Rex-Cut's signature mounted points are engineered for blending, deburring, and finishing machined and cast parts. BENEFITS Debur and finish in one step Controlled metal removal without changing part geometry Long life Smooth, chatter free operation Superior surface finishing on stainless steel and aluminum Non-loading on aluminum, brass, and other non-ferrous metals SPECIFICATIONS Grain Types A: Aluminum oxide C: Silicon carbide Grain Sizes 24, 36: Coarse 54, 80: Medium 120, 180: Fine 320: Very fine Bonds GFX: Soft, for light deburring & blending JTX: Medium, for light deburring with longer life...

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PRODUCT CATALOG-8

Rex-Cut's latest mounted points are manufactured with extra grain for faster metal finishing. APPLICATIONS Fabrication Weld grinding/blending Weld radiusing Edge breaking Debur I.Ds Debur O.Ds SPECIFICATIONS Grain Types A: Aluminum oxide Grain Sizes 36: Coarse AVAILABILITY Rex-Cut Cotton Fiber Max Points are available in many sizes, please see the Shape Chart on pages 7-11 for size availability. METALS Stainless steel - Aluminum - Exotic metals Mild steel - Brass BENEFITS Non loading on aluminum & other non-ferrous metals Long life on aluminum & other non-ferrous metals More aggressive stock...

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PRODUCT CATALOG-9

Rex-Cut Unitized Mounted Points are made by combining non-woven nylon with resin and either aluminum oxide or silicon carbide to produce a versatile and resilient abrasive option for your deburring, blending, and finishing needs. SPECIFICATIONS Grain/Bond A/O Medium S/C Fine SELECTION TIP Light deburring and blending, use Medium grade with high RPMs and moderate pressure. Decorative finishing, use Medium to Fine grade with low RPMs and moderate pressure. Polishing, use Fine to Very Fine grade with high RPMs and low pressure. Use soft bonds when extra resilience is needed. AVAILABILITY Megabrite...

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PRODUCT CATALOG-10

MOUNTED POINT SHAPES - A Rex-Cut Mounted Points are available in many shapes. For a digital version of this chart, visit rexcut.com/mpchart Dots show availability of product per shape Cotton Fiber • Cotton Fiber Max • Megabrite Unitized • Rubber Velocity

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PRODUCT CATALOG-11

Rex-Cut Mounted Points are available in many shapes. For a digital version of this chart, visit rexcut.com/mpchart Dots show availability of product per shape Cotton Fiber • Cotton Fiber Max • Megabrite Unitized • Rubber Velocity

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PRODUCT CATALOG-12

MOUNTED POINT SHAPES - W (POPULAR) Rex-Cut Mounted Points are available in many shapes. For a digital version of this chart, visit rexcut.com/mpchart Dots show availability of product per shape Cotton Fiber • Cotton Fiber Max • Megabrite Unitized • Rubber Velocity

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PRODUCT CATALOG-13

SEAT TRACK MOUNTED POINT SHAPE CHARTRex-Cut Mounted Points are available in many shapes. For a digital version of this chart, visit rexcut.com/mpchart A SHAPES - 1/4" & 6MM MANDRELS SHAPE MEASUREMENT GUIDE Thickness T| -. Overhang (OH) is the distance between the end of the collet and the base of the mounted point. All points with 1/8" diameter are made oversized. www.rexcut.com ■ [email protected] ■ phone: 1-800-225-8182 STANDARD MANDREL RECOMMENDED OVERHANG * Standard mandrel / recommended overhang • Not available in Megabrite p Not available in Rubber + Not available in Cotton Fiber Max. Other...

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PRODUCT CATALOG-14

W SHAPES - 1/4" & 6MM MANDRELS Shape IMPROVE YOUR DAILY GRIND W SHAPES - 1/4" & 6MM MANDRELS Shape SHAPE MEASUREMENT GUIDE Thickness T| -, Overhang (OH) is the distance between the end of the collet and the base of the mounted point. STANDARD MANDREL RECOMMENDED OVERHANG RESOURCES For a downloadable mounted point shape chart, visit rexcut.com/mpchart For help selecting the right point for an application, visit rexcut.com/mp SEAT TRACK CLEANER - 1/4" & 6MM MANDRELS All points with 1/8" diameter are made oversized. * Standard mandrel / recommended overhang • Not available in Megabrite a Not available...

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PRODUCT CATALOG-15

TYPE 1 WHEELS From braze finishing to pipe thread cleaning to turbine blade profiling, Rex-Cut has you covered with Type 1 Wheel options. www.rexcut.com n [email protected] n phone: 1-800-225-8182

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PRODUCT CATALOG-16

COTTON FIBER DEBURRING WHEELS Rex-Cut Type 1 Cotton Fiber Deburring Wheels are manufactured from our signature abrasive materials designed for blending, deburring, and finishing applications. . ■. Part # 132803 Job# IZL11 ' MAX R'PMT2095 V .WARNING: QRINDINS WHEELS ' IMPROPERLY-USED ARE AVAILABILITY DIAMETER x THICKNESS x ID METALS Stainless steel - Aluminum - Exotic metals -Mild steel - Brass BENEFITS Debur and finish, or grind and finish in one operation Smooth, controlled grinding action Remove burs without changing part geometry 5x or more life vs. non-woven synthetic fiber wheels No smearing...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.