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Mixing Highly Loaded Polymers

Mixing Highly Loaded Polymers

Mixing Highly Loaded Polymers

Product catalog summary
Introduction to LabRAM II Technology
Resodyn Acoustic Mixers' LabRAM II offers advanced mixing capabilities with a payload capacity of up to 1 kg. It efficiently processes a variety of materials including liquids, powders, pastes, and gases, enhancing productivity and quality while reducing clean-up costs and cross-contamination risks.
Mixing Performance and Benefits
  • Mixes 10-100 times faster than traditional methods.
  • Improves product quality significantly.
  • Facilitates easy scaling from development to production without increased processing time.
Case Study: Blending Corn Syrup with Powdered Sugar and Sand
A demonstration involved mixing 80 grams of corn syrup, 20 grams of colored sand, and 80 grams of powdered sugar using the LabRAM II. The process, conducted at 20°C, resulted in a final mixture viscosity of 350,000 cP after just 30 seconds, showcasing the technology's efficiency in blending heavily loaded polymers.
ResonantAcoustic® Mixing Technology
This technology provides low-frequency acoustic mixing with up to 100 g’s of acceleration, offering:
  • 10x — 100x faster processing.
  • Highly repeatable results and exceptional ingredient distribution.
  • Compatibility with hazardous materials.
  • Direct scalability from lab to production.
RAM Product Line Capacities
  • LabRAM™ II: 1.1 lbs. (1 kg)
  • OmniRAM: 11 lbs. (5 kg)
  • RAM 5: 80 lbs. (36 kg)
  • RAM 55: 920 lbs. (419 kg)
Conclusion
Resodyn's RAM technology offers innovative solutions for mixing challenges, enabling new product development and efficient processing not achievable with traditional methods. Interested parties are encouraged to arrange a free demonstration to witness the technology firsthand.
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Catalog excerpts

Mixing Highly Loaded Polymers-1

Mixing Application Bulletin Blending Corn Syrup with Powdered Sugar and Sand How You Think About Mixing and Processing Resodyn Acoustic Mixers’ second generation technology, LabRAM II, provides up to I kg payload capacity and advanced control features. Virtually any combination of liquids, powders, pastes, and gases can be processed faster, better, more efficiently, and more productively using the LabRAM II bench-top mixing systems and accessories. (www.resodynmixers.com) Loaded Polymer Blending with RAM To illustrate a heavily loaded polymer blend, two different material sizes of powdered sugar and sand were blended with corn syrup (polymer surrogate). The top image to the right shows the starting materials while the image on the bottom shows the results after mixing. The starting materials were 80 grams of corn syrup, 20 grams of colored sand and 80 grams of powdered sugar. The materials were mixed at 20oC with the corn syrup exhibiting a viscosity of 2,100 cP. The materials were blended using the LabRAM II mixer. After 30 seconds of mixing the materials were thoroughly blended with all solids loaded into the corn syrup. Final viscosity of the mixture was 350,000 cP. The use of RAM™ technology is perfectly suited for loading of solids into polymers and mixing highly loaded polymers once combined. For videos of this and other material mixes, please visit: www.resodynmixers.com/applications ResonantAcoustic® Mixer Value Proposition    Mix 10-100 times faster than traditional mixers Improve product quality to new levels Reduce or eliminate clean-up costs Eliminate cross-contamination Scale easily from development to production Scale up without increased processing time 130 North Main Street, Suite 630 Butte, MT USA 59701 (406) 497-5333 [email protected] www.Res

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Mixing Highly Loaded Polymers-2

Innovative Mixing Solutions ResonantAcoustic® Mixing performance is available across the RAM product line, enabling results and new product development not possible with traditional mixing methods. All RAM products use lowfrequency acoustic mixing at up to 100 g’s of acceleration of intense, low-shear mixing for:  10x — 100x faster processing  Highly repeatable processing results How You Think About Mixing and Processing Exceptional ingredient distribution Hazardous material compatible options  Direct scaling from laboratory to production without increases in processing time Capacities (Batch...

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