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Maxiwatt Cartridge Heater Catalogue

Maxiwatt Cartridge Heater Catalogue
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Maxiwatt Cartridge Heater Catalogue

Product catalog summary
Introduction
Maxiwatt specializes in manufacturing customized cartridge heaters, leveraging over 40 years of experience to deliver high-quality products. The company prioritizes technological standards and rigorous quality testing to ensure reliability across various applications.
Product Specifications
Maxiwatt offers cartridge heaters ranging from 4 mm to 6 meters in length, capable of withstanding temperatures up to 750ºC (1380ºF). Constructed from premium materials like stainless steel 321 and Ni-Cr 80/20 heating wire, the heaters have a maximum watt density of 60w/cm² for high-density models and 30w/cm² for medium-density models.
Certifications and Standards
Maxiwatt products are UL recognized, CSA certified, and RoHS compliant, adhering to directives on electromagnetic compatibility, hazardous substances, and electrical equipment safety. Their management system is ISO9001:2008 certified.
Manufacturing Process
The manufacturing process uses compression techniques to enhance heater longevity, ensuring uniform heat distribution with features like ceramic insulation and magnesium oxide for optimal performance.
Applications
Maxiwatt cartridge heaters are suitable for demanding environments such as molds, material smelting, fluid heating, and welding, designed to resist vibration, moisture, and temperature fluctuations.
Technical Details
Key specifications include a maximum voltage of 480 V, wattage tolerance of +5% to -10%, high voltage resistance of 1500 V AC, leakage current of <= 0.5 mA at 253 V AC, and insulation resistance of >= 5 MW at 500 V DC.
Conclusion
Maxiwatt's commitment to quality and innovation ensures their cartridge heaters meet high standards, providing reliable and efficient heating solutions for various industrial applications.
Specifications
The document emphasizes the use of high-quality materials like nickel-chromium 80/20 heating wire and stainless steel for the sheath, with a maximum melting point of 1400ºC. Heaters are designed to withstand temperatures between 400ºC and 750ºC, using magnesium oxide for insulation due to its purity and thermal conductivity.
Procedures
Proper storage and handling are crucial as magnesium oxide is hygroscopic. Cartridges should be stored in a dry space, and working temperatures controlled to prevent exceeding limits.
Norms and Standards
Heaters comply with high voltage resistance standards and are tested at environmental temperatures. The document mentions UL® and INCOLOY trademarks, indicating adherence to industry standards.
Recommendations
For optimal performance, use the correct lead wires for specific applications, considering temperature, vibration, and environmental conditions. Expandable heaters offer easy removal and longer service life.
Key Features
The Maxiwatt system ensures uniform temperature distribution. Expandable heaters provide faster extraction, longer durability, and better heat fitting tolerance. Various connection types and protective measures for lead wires are discussed.
Overview
The document provides technical specifications and guidelines for cartridge heaters, thermocouples, thermal fuses, thermostats, and PT100 sensors, including installation tips and operational recommendations.
Thermocouples
Three models are discussed: Tr.A (fully insulated), Tr.B (quick readings by contacting the sheath), and Tr.C (customizable for long cartridges). Proper placement is crucial for accurate readings.
Installation Tips
Thermocouples should be centrally placed among cartridge heaters to avoid inaccurate readings. The wire length is 1 meter, requiring adjustments for accuracy.
Thermal Fuses and Thermostats
Thermal fuses prevent overheating by cutting off electricity and cannot be reset once triggered. Thermostats regulate temperature by cutting electrical input at a set temperature, max 300ºF (150ºC).
PT100 Sensors
PT100 sensors provide precise temperature readings and resist gradual degradation but should not be used in high-vibration environments.
Temperature Tolerances
The document outlines temperature ranges and tolerances for thermocouples of types J and K, emphasizing proper environmental conditions for accuracy.
Factors Affecting Cartridge Heater Longevity
Overheating, repetitive cycles, vibrations, and pollution can reduce lifespan. Proper installation and maintenance are essential to prevent premature failure.
Thermography and Quality Assurance
Thermographic studies optimize cartridge heater performance in the plastic industry, ensuring precise temperature control and energy efficiency.
Product Options and Specifications
The document details options for cartridge heaters, including different watt densities, thermocouple types, and protective features. Urgent service options are available for quick delivery.
Specifications
Maxiwatt cartridge heaters are designed for high-density applications, including non-ferrous metal smelting. The sheath material is stainless steel 1.4541, and the heating conductor is NiCr 8020. Maximum sheath temperature is 750 ºC (1380 ºF), with a maximum voltage of 480 V. Wattage tolerance is +5% to -10%, with high voltage resistance of 1500 V AC for operation voltages over 24 V and 500 V for 24 V or less. Insulation resistance is greater than 5 MΩ at 500 V DC, and leakage current is <= 0.5 mA at 253 V AC.
Procedures
Urgent service options are available for orders placed by 10:00 a.m. CET/CEST, including delivery within 24 hours (MOQ 4 pieces, max 25 pieces), 48 hours (MOQ 4 pieces, max 50 pieces), 3/5 days (MOQ 2 pieces, max 150 pieces), and 7/8 days (MOQ 2 pieces).
Norms and Standards
Cartridge heaters are certified according to UL standards, offering options for watt distribution, isolated or non-isolated thermocouples (type “J” and “K”), ground leads, and IP67 protection for extreme environments. Diameter tolerance is specified as H7: +0 / -0.02 / -0.06 mm.
Recommendations
The document recommends T9 cartridge heaters for hostile environments due to their watertight and reinforced design, suitable for high-temperature and waste material conditions.
Technical Data
Detailed technical data on dimensions and tolerances for various heater models, including diameter and length tolerances in metric and imperial units, are provided, along with minimum and maximum dimensions for standard and customer-specific requirements.
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Catalog excerpts

Maxiwatt Cartridge Heater Catalogue-1

W iVlaxivt ,:L Customized or made-to-order products specialist. Cartridge Heaters

 Open the catalog to page 1
Maxiwatt Cartridge Heater Catalogue-2

Maxiwatt www.cartrige-heater.com For over 40 years our aim has been to offer the best cartridge heaters to our customers. The highest technological standards are used in their manufacture. We ensure first class quality in our products. Before our products are incorporated into the cartridge, they must undergo the strictest quality tests. Therefore, we are able to supply the most suitable and reliable cartridge heaters, which may vary in size, from only 4 mm Microwatt cartridge to cartridges from 700 mm and 6 m length. Together with the importance of good service, Maxiwatt offer our customers...

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Maxiwatt Cartridge Heater Catalogue-3

Maxiwatt applies the following American ^ and European Directives in system design and production of resistors: Maxiwatt are UL recognized, File #E202904, CSA certified, CSA file no. LR 109455-1 and RoHS Compliant . fabricadps segun directiva europea 2006/95/EG Bureau Veritas certify that the Manager System of Cartridge-Heaters Maxiwatt has been audited and found to be in accordance with the requirements of the management system standars: ISO9001:2008. Directive 1989/336 EEC "relating to electromagnetic H compatibility" Directive 2002/95/EC (ROHS) "on the restriction of the use of certain hazardous...

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Maxiwatt Cartridge Heater Catalogue-4

W Maxiwatt www.cartrige-heater.com Premium Quality. High Density. Maxiwatt compressed cartridges Cartridges with high watt density. They provide a great uniform distribution of heat, and are hermetically manufactured, which considerably increases the long life of the resistance as well as preventing the oxidation of the heating wire even at high temperatures. Over 25.000 measurements in high density cartridges available. High density Maxiwatt cartridges are manufactured from prime quality materials and undergoing the strictest safety controls, according with international standards. Long-life...

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Maxiwatt Cartridge Heater Catalogue-5

Molds Smelting of materials Heating of fluids Heat welding, etc W Maxiwatt www.cartrige-heater.com Medium Watt Density Maxiwatt compressed cartridges Cartridges with high watt density. They provide a great uniform distribution of heat, and are hermetically manufactured, which considerably increases the long life of the resistance as well as preventing the oxidation of the heating wire even at high temperatures. Over 25.000 measurements in high density cartridges available. High density Maxiwatt cartridges are manufactured from prime quality materials and undergoing the strictest safety controls,...

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Maxiwatt Cartridge Heater Catalogue-6

OL-C Low Watt Density No Compact Low Watt Density. Cartridges with low voltage charge are the most recommended for moderate heating up to 300°C. Made with the best quality stainless steel tube that can be found, or with other material such as copper, brass or aluminium. Everything is perfectly calibrated, such as the exterior. A long-life ceramic piece is inserted into the tube and stands up to every continuous temperature variation, together with the best possible thermal conductivity, as the piece is in contact with the wall of the tube, giving a perfect distribution of the heat. Economical...

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Maxiwatt Cartridge Heater Catalogue-7

Welded watertight base Calibrated stainless steel AISI 304 Conductor lead For the induction of electricity a nickel cable (sheathed by fiberglass) is used. It is coated with silicone and fire-proof glazing. The cable wires are turned. Sometimes, the charge of the cartridge prevents the use of this type of connection. Finally, special procedures are used: threaded outputs with bolts, opposite outputs, etc. The different types of connection are shown on protections section Stainless steel 321: cover The stainless steel 321 cover provides the highest quality for the manufacture of cartridge heaters....

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Maxiwatt Cartridge Heater Catalogue-8

Maxiwatt www.cartrige-heater.com Split-Sheath Cartridge Heaters The most adjusted and faster extraction system. The expandable cartridge Heaters solve two major problems with conventional high density heaters , poor durability the temperature with hundreds of attachments and exits for all kind of processes . The system st The Expandable Heaters consist e of a compressed cartridge e heater with high performance st t and are made with the best y materials with the particularity lf of being able to expand itself d because of the fork-shaped s tensioned in a point that allows the expansion and retraction...

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Maxiwatt Cartridge Heater Catalogue-9

More Nickel/Chrome 80/20 heating wire at the Expandable Heaters than in a bipartite heater or a compressed cartridge heater with the same compression. The Expandable Heater has more heating wire (nickel / chromium 80/20) than the bipartite heaters or compressed cartridges with the same compression. The main key is the more heating wire, the larger diameter for the same amount of watts. The larger diameter reduces fatigue and use of the heating wire, resulting into a longer service life. Expan Heaters thermography Clearly shows the absence of cold zones due to its unique construction, which allows...

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Maxiwatt Cartridge Heater Catalogue-10

We have all features you may require for underwater applications, vibration, high temperatures, special food grade, corrosive environment, moisture etc. Each application with it special leads Placing the correct lead for each application is fundamental for the security and life of the cartridge heater. Excessive vibration and temperature would cause them to lose insulation and produce breakage and short-circuits. Insulation Material. FiberGlass Lead . _ , Pure nickel lead, sheathed with fiberglass, coated with silicone, heat resistant. Standard lead. Fluoropolymer Lead (PFA) Ref. P.Tf. Ideal...

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Maxiwatt Cartridge Heater Catalogue-11

Environment (Bare Wire) Reducing Vacuu, inert. Limited use in oxidizing at High Temperatures. Not recommended for low temps. Clean Oxidizing and Inert. Limited use in Vacuum or Reducing TOLERANCE OF THERMOCOUPLES Temperature °c Temperature °f ansi / astm Range Standard Special Range Standard Special

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Maxiwatt Cartridge Heater Catalogue-12

+ Longer life Breaking reasons. Over temperature Dissipation of the cartridge heater is critical for the life of the element. The fit between the housing and the cartridge has to be maximum, so that it can transmit a good heating to the entire mold. The higher working temperature the lower life of the cartridge heater. So it is recommended to use the minimum power possible to do their job and not exceed. Stainless steel sheath has to be 100% introduced into the hole, any part outside will produce an short-circuit as result of an overheating of the element. Repetitive cycles. Pollution inside...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.