Air-driven hydraulic power unit (max. 4 200 bar, 50 l/min, RPS series)

Product catalog summary

Overview: The Resato Portable High Pressure Power Pack, type RPS, is a versatile, air-driven unit designed for pressurizing various equipment and supplying hydraulic power. It supports a range of fluids including water, oil, and chemical emulsions, and is available with either a direct water feed or an integrated reservoir.

Key Features:

Portable and modular design for ease of movement and customization.
Available in 14 pressure ranges with single or double-acting pump configurations.
Optional chart recorder for test certification.
ATEX version available for hazardous environments.

Specifications:

Stainless steel wetted parts and frame.
Pressure capacity up to 4200 bar (60,000 psi).
Flow rate up to 50 liters per minute.

Pump Design: The pump operates silently with high volume displacement and easy maintenance. High-pressure seals can be replaced without disassembling the pump.

Components:

Front panel with optional recorder.
Engraved flow diagram and document holder.
Optional 17L reservoir and pushbar with hose bracket.

Flow Charts: The RPS-D model includes components like air filter, pressure regulator, and high-pressure pump, while the RPS-W model is designed for direct feed.

Optional Features:

Float cock for automatic reservoir filling.
ATEX compliance for Group II, category 2 environments.
PC data acquisition and recording system for test documentation.

Materials: All wetted parts are made of stainless steel, with seals made from Teflon, Viton, and U-PE. Other materials are available upon request.

Gauges:

Outlet pressure gauge: Class 1.0% F.S., stainless steel, glycerin-filled.
Air pressure gauge: Range 0-10 bar, Class 1.6% F.S.

Certification: Supplied with a unit test certificate, calibration report, and operating manual.

Technical Specifications:

Air consumption: max. 3 Nm3/min, connection ½” BSP female.
Medium connection: ½” BSP female, suitable for water, oil, and emulsions.
Operating temperature: -20 to 60°C.

Accessories: Includes hoses and adapters with various pressure ratings and connection types.

Transportation: Features a removable pushbar with a bracket for hose storage.

Dimensions and Weight: Net weight approximately 40 kg, optional reservoir volume 17 liters.

Catalog excerpts

Air-driven hydraulic power unit (max. 4 200 bar, 50 l/min, RPS series)-1

PORTABLE HIGH PRESSURE POWER PACK type RPS Resato’s portable power pack type RPS is a self contained air-driven unit of proven design. Not only can it be used to pressurize valves, fittings, hoses, piping, vessels and wellhead equipment, but it is also suitable for supply of hydraulic power to operate cylinders, presses, rams, jacks, bolt tensioners and actuators. Water, oil or an emulsion of both can be used as the high pressure medium. Other applications such as chemical injection can be carried out as the unit is suitable for a wide range of chemicals. The portable power pack is available with direct water feed or with integrated reservoir. The RPS as standard is available in 14 pressure ranges in a single-acting or double-acting pump configuration. As an option, the units can be fitted with a chart recorder. The resultant chart can be used as a test certificate. KEY FEATURES Portable and easy to move Modular design Suitable for pressurizing oil, water or other fluids Atex version available Panel mounted operating features PUMP The unique design of the Resato high pressure air-driven pump makes the pump operate silently. High volume displacement, reliability and easy maintenance are other advantages of the modern pump design. The high-pressure seals can be replaced without disassembling the complete pump. KEY SPECIFICATIONS Stainless steel wetted parts Pressures up to 4200 bar / 60,000 psi Flow up to 50 l/min Stainless steel frame ORDERING CODE See ordering system in document +31 (0) 50 501 6877 [email protected] www.resato.com

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Air-driven hydraulic power unit (max. 4 200 bar, 50 l/min, RPS series)-2

HIGH PRESSURE PORTABLE HIGH PRESSURE POWER PACK ITEM DESCRIPTION 1 Front panel exchangeable with or without recorder 2 Engraved flow diagram 3 Atex earth connection 6 Pushbar with hose bracket (accessory)

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Air-driven hydraulic power unit (max. 4 200 bar, 50 l/min, RPS series)-3

HIGH PRESSURE PORTABLE HIGH PRESSURE POWER PACK FLOW CHARTS RPS-W WITH DIRECT FEED RPS-D WITH RESERVOIR 5. Three way ball valve 6. High pressure pump 14. Float cock (optional) 1 5. Direct feed valve

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Air-driven hydraulic power unit (max. 4 200 bar, 50 l/min, RPS series)-4

PORTABLE HIGH PRESSURE POWER PACK type RPS UNIT DESCRIPTION MATERIALS All wetted parts, such as pump head, valves, tubing, fittings and gauges are made of stainless steel, as is the reservoir, frame and optional pressure recorder. The seals are made of Teflon (valve), Viton (check valves) and U-PE for the high pressure plunger seals. Other seal materials and special seals are available. OUTLET PRESSURE GAUGE Class 1.0% F.S., housing ø 100 mm (4 inch), fully stainless steel, filled with glycerin and fitted with laminated safety glass. For pressures above 2800 bar solid front type gauge are installed....

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Air-driven hydraulic power unit (max. 4 200 bar, 50 l/min, RPS series)-5

PORTABLE HIGH PRESSURE POWER PACK type RPS TYPE ORDERING SYSTEM Unit type Reservoir Pump (1 Single acting pump) 2 Double acting pump Order example: RPS-D-160-65-2-D-B TYPE TABLE Reservoir Pump Ratio Max. outlet presure Gauge range HP outlet connection (Dual scale) B= FU2 connection (3/4” - 16 UNF HP-female; for 3/8” or 10 mm HP tubing)

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Air-driven hydraulic power unit (max. 4 200 bar, 50 l/min, RPS series)-6

PORTABLE HIGH PRESSURE POWER PACK type RPS OPTION ORDERING SYSTEM RPS TYPE: Float cock OPTION TABLE Recorder Float cock ACCESSORIES HOSES AND ADAPTERS Pump Ratio • ½” BSP-male-hose * 1/4” NPT-male • Max. working pressure 700 bar / 10,000 psi • Stainless steel • Length 5 meters • ID 10 mm, OD 21,2 mm • Max. working pressure: 440 bar / 6400 psi • Both ends are provided with a ½” BSP-female-swivel • Including unit connection adapter • Including test certificate. Type CMH-BMT-07 • ½” BSP-male-hose * 3/8” NPT-male • Max. working pressure 700 bar / 10,000 psi • Stainless steel Type CMH-CMT-07 • ½”...

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Air-driven hydraulic power unit (max. 4 200 bar, 50 l/min, RPS series)-7

PORTABLE HIGH PRESSURE POWER PACK type RPS ACCESSORIES HOSES AND ADAPTERS Pump Ratio • 3/4”-16 UNF female * ¼” NPT-male • Max. working pressure 1600 bar / 23,000 psi • Stainless steel Type H-5/4-5000-B-B-C • Length 5 meters • ID 5 mm, OD 11.2 mm • Max. working pressure 1800 bar / 26,000 psi • Both ends provided with 3/8”-24 UNF-LH male + cone • Including glands (MU2-10) and collars (MU2-11) • Including test certificate. Type FU2-BMT-10 • 3/4”-16 UNF female * 3/8” NPT-male • Max. working pressure 1000 bar / 15,000 psi • Stainless steel Type FU2-CMT-07 • 3/4”-16 UNF female * 1/2” NPT-male • Max....

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Air-driven hydraulic power unit (max. 4 200 bar, 50 l/min, RPS series)-8

HIGH PRESSURE PORTABLE HIGH PRESSURE POWER PACK DIRECT WATER FEED BLEED OUTLET TECHNICAL SPECIFICATIONS Reservoir volume (optional) Noise level Ambient temperature 94/9/EG - Atex Directive (optional)

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Air-driven hydraulic power unit (max. 4 200 bar, 50 l/min, RPS series)-9

PORTABLE HIGH PRESSURE POWER PACK TECHNICAL SPECIFICATIONS Filtering degree 20 micron Air quality standard ISO 8573-1 Class 2.3.2 HIGH PRESSURE CONNECTIONS Outlet connection FU2 (3/4" - 16 UNF HP-female; for 3/8" or 10 mm HP tubing) Transmitter connection FU1 (9/16" - 28 UNF HP-female; for 1/4" or 6 mm HP tubing) Type** Water * The pump has a lifetime lubrication. Once lubricated air is used lubrication will be needed ** For any other media please contact Resato for advice. 9301 LK Roden - Holland 9300 AA Roden - Holland Glwww.resato.com/highpressure ©+31(0)50 501 2402 VI .6 - Please note that...

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