RT9 Serie

RT9 Serie
1 / 16 PagesView full catalog

RT9 Serie

Product catalog summary
Company Overview
REP, founded in 1907 by aviation pioneer Robert Esnault Pelterie, specializes in manufacturing injection molding machines with over 60 years of experience. The company is renowned for its expertise in rubber injection and innovative solutions that enhance customer productivity.
Innovative Solutions and Technologies
REP's technologies, such as TURBOCURE® and TEMPINVERTER®, reduce curing time and improve rubber product quality. These innovations enhance compound flow, reduce energy consumption, and improve bonding on metal inserts.
Global Presence and Service
With a global network of subsidiaries and agents, REP ensures local responsiveness and professional service. The company provides comprehensive after-sales support, including technical assistance, spare parts, and training worldwide.
Technical Features and Specifications
The document details specifications for injection molding machines, including the RT9 series, highlighting efficient hydraulics, ergonomic design, and energy-efficient components. Machines are designed for heavy-duty performance with specific parameters like clamping force and injection unit specifications.
Commitment to Quality and Innovation
REP is ISO 9001 certified, demonstrating its commitment to quality management. The company collaborates with technological partners to develop high-performing solutions and continuously improve its products.
Market and Sales Distribution
REP's sales are primarily in the transport and automotive sector (66%), followed by electricity (12%), and other industries. The company has a significant presence in 77 countries with over 12,000 machines installed worldwide.
Conclusion
REP's tradition of innovation and quality in rubber injection molding is supported by its global presence and commitment to customer service. Its advanced technologies and comprehensive support services position it as a leader in the industry.
Specifications
The machine features central ejection, manual sliding double plates/cores, sliding frame on ejectors, and pre-arrangement for vacuum. It includes a vacuum pump, interior press lighting, and temperature heating zones controlled by PLC with PID regulation. The machine also features low temperature dispersion platens with PID self-tuning and specific insulating plates without asbestos.
CRB Package
The CRB package includes pre-arrangement for C.R.B., thermo-oil regulators for CRB BLOC and CRB NOZZLES with independent fast response circuits and constant flow.
Safety
Safety features include a full cage design with front and rear access safety by light curtains, CE cage design, and easy maintenance design.
Injection Unit
The Y-shaped injection unit has separate functions for plasticizing and injection, featuring a dedicated thermo-oil regulator for fast response and homogeneous temperature. It supports specific injection pressures up to 2500 bars and includes features like Tempinverter® and silicone stuffer.
Hydraulic Unit
The hydraulic unit is energy-saving with a variable displacement pump and proportional integrated electronics, offering proportional flow and pressure drive with close loop control.
Functions
The machine features an intuitive HMI with a 10" touch color screen, injection compression and transfer functions, volumetric and delayed degassing, programmable pressure limitation, and real-time graphic function for process analysis. It supports mold memory for up to 500 molds and includes a maintenance menu.
Accessibility and Flexibility
The machine offers versions for processing pasty silicone and liquid silicone rubber, with easy switching between rubber and silicone.
Applications
The machine is applicable in various industries including automotive, electricity, and miscellaneous sectors, with uses in precise sealing, energy distribution, and more.
Contact Information
Contact details for REP International and its branches in Germany, Brazil, China, the United States, India, Italy, and Russia are provided.
See more

Catalog excerpts

RT9 Serie-2

#IDENTITY A TRADITION OF INNOVATION 1907 Foundation of the Company by Robert Esnault Pelterie (R.E.P), an aviation pioneer. Recognized Know-H Lloyd's Register 1961 Injection unit with separate functions (technology matched to the rubber injection process) 1999: ISO 9001 Certification, international standard on quality management systems. 2004 Start of the partnership with Tung Yu INNOVATIVE VALUEADDING SOLUTIONS AN UNEQUALLED EXPERIENCE IN RUBBER INJECTION Thanks to more than 60 years of experience in the manufacturing of injection molding machines, REP perfectly controls each production step...

 Open the catalog to page 2
RT9 Serie-3

BREAKDOWN OF SALES PER FIELD OF ACTIVITY 4% Sports and Leisure activities Food Industry Medical Miscellaneous Electrical Appliance PROVIDING LOCAL REP INJETORAS DE BORRACHA REP ITALIANA REP MАТЕРИАЛЬI И TЕХНОЛОГИИ REP INDIA Willing to meet its commitments in terms of responsiveness, the REP group relies on its international subsidiaries and agents to ensure professional service throughout the world.

 Open the catalog to page 3
RT9 Serie-4

Technical assistance Mold Design after-sales A high-performance multi-site organization: • Technical assistance • Trained engineers worldwide • Shipment of spare parts within 24 hours • Real time trouble shooting • Various training course levels process and tooling Application Department: • Process development • Mold design • Training • Technical assistance on site • Specific technology (CRB, cold chamber ...) • Material performance tests TEMPINVERTER® Built-in in the injection unit, TempInverter® homogenizes the temperature of the compound by inverting the thermal breakdown in the rubber flow....

 Open the catalog to page 4
RT9 Serie-5

DEVELOPING POWERFUL SOLUTIONS REP’S COMMITMENTS Listening & Consulting Responsiveness, availability Know-How A vow ensuring optimized service quality and paving the way for innovative projects. DEFINITION OF NEEDS REP conducts regular feasibility studies to ensure they lead their customers to the most appropriate choice of machines and solutions. IMPLEMENTATION OF THE AGREEMENT REP's engineers and technicians develop the most suitable solution in compliance with the customer needs and requirements. AFTER-SALES SUPPORT “Our mission is to offer various high quality services.” REP takes care of...

 Open the catalog to page 5
RT9 Serie-6

THE Y-STRUCTURE: A PROVEN PRINCIPLE Preventing feed strip rupture means preventing production breakdown. Feed: Intake chamber with a helicoidal sleeve, and progressive start and stop of the extruder to prevent any risk of feed strip rupture. Temperature control of all critical areas means guaranteeing the quality of the parts. Rigorous temperature control throughout all phases of the mixing process. Material temperature sensor at the extruder outlet for perfect self-heating control. Bringing the material to the ideal temperature means saving cycle time. A regulator fitted to the injection unit,...

 Open the catalog to page 6
RT9 Serie-7

EFFICIENT HYDRAULICS • Energy-efficient Bosch Rexroth pump • Close loop control • Heating areas PID temperature control / Auto-Tuning function

 Open the catalog to page 7
RT9 Serie-8

Narrow Frontage Japanese StandardRT9-JY20 250TErgonomic OptimizedDesign Footprint RT9-J250 The New 250T Designed for heavy duty at uncompromised performances. Efficiency Solution • 3 steps closing concept with fully retractable block on the side of the frame • Specific design for uniform force transfer to the platens • No pit or platform needed for operating area • Ergonomic access for operation • Front & rear total operating access • Enclosed and compact clamping cylinder • Daylight up to 1050

 Open the catalog to page 8
RT9 Serie-10

Clamping Closing Opening Closing steps Opening / Closing Distances between plates Without sliding platen With sliding platen Distances between guide columns Mold height Minimum without sliding platen Minimum with sliding platen Heater platens Width x length Heating power Working height without sliding platen INJECTION UNIT Head lift Bear down Screw diameter Screw speed Average output Heating power Recommended strip sections Sliding platen - height mm Hydraulic ejectors Top lateral ejectors Bottom lateral ejectors Force (out)

 Open the catalog to page 10
RT9 Serie-11

The data shown herein are not binding and we reserve the right to effect any modifications required for improving our products.

 Open the catalog to page 11
RT9 Serie-12

Standard option Special option Standard option Special option

 Open the catalog to page 12
RT9 Serie-13

LSR Version An injection unit specially designed for liquid silicone rubber is available too. rear access Sliding Platen Silicon Stuffer Version The REP silicone stuffer permits processing pasty silicone (HTV). Switching over from rubber to silicone is easy and quick. Shuttle Type

 Open the catalog to page 13
RT9 Serie-14

AUTOMOTIVE INDUSTRY • • • • • • Pneumatic (Valve - Bladder) Protectors (Spark plug cap - Dust cover - Ball joint cover - Bellow - Grommet) Shock Absorber (Metal / Rubber shock absorber - Rubber shock absorber) Motor Parts (Hose - Lip seal - Cylinder head seal - Case seal - Valve stem seal - Braking parts) Sealing (Angle overmolding - Glass seal) O’ring - Wiper blade - Exhaust system

 Open the catalog to page 14
RT9 Serie-15

ELECTRICITY • Energy distribution • Insulator & Lightning arrester • Grommet Chicken plucker Milking sleeve Valve & Valve body Pipe seal Nipple Catheter Pharmaceutical stopper Pharmaceutical plunger Door bellow gasket Hose Grommet Overboots Office Furniture Wheel Sports & Leasu

 Open the catalog to page 15
RT9 Serie-16

China URP No.58 Hehua Road, LANGFANG ETDZ, Hebei province Tel.: +86 316 6079075 Germany REP Deutschland Sauergasse 5-7 69483 WALD-MICHELBACH Tel.: +49 (0) 6207 9408.0 Fax: +49 (0) 6207 9408 29 Brazil REP Injetoras de Borracha Rua Oneda, 950 - Bairro Planalto Sao Bernardo do Campo - SP CEP 09895-280 Tel.: +55 1 1 4125 7950 Fax: +55 1 1 4125 6525 United States REP Corporation 310 Katom Drive KODAK, Tennessee 37764 Tel.: +1 847 697 7210 Fax: +1 847 697 6829 India REP India Plot No. 112, 4th Road, Jigani Industrial Area, II Phase Anekal Taluk, BANGALORE, Karnataka - 562106 Tel.: 00919845390426 [email protected]...

 Open the catalog to page 16

All REP international catalogs and technical brochures

  1. G10

    8  Pages

  2. CMX

    2  Pages

  3. G10 Core

    6  Pages

  4. REP Company

    12  Pages

Archived catalogs

  1. REP Pack 4.0

    2  Pages

  2. V19 Flyer

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.