REP Pack 4.0

REP Pack 4.0

REP Pack 4.0

Product catalog summary
Overview: The document provides a comprehensive overview of REP Pack 4.0 and REP Net 4.0, software solutions designed to enhance industrial processes through automation and data centralization. These systems are integral to Industry 4.0, offering real-time monitoring, centralized settings, and traceability.
Key Features of REP Net 4.0:
  • Real-Time Monitoring: Ensures process quality by monitoring production in real-time and managing production schedules.
  • Centralized Settings: Facilitates easy transfer and adjustment of mold settings across different presses, enhancing workshop flexibility.
  • Traceability: Utilizes Statistical Process Control (SPC) to maintain production stability and conformity.
  • Integration with ERP: Open database communication with enterprise resource planning systems for seamless operations.
Key Features of REP Pack 4.0:
  • Responsiveness and Flexibility: Provides continuous communication between production sites and adapts to process requirements in real-time.
  • Precision and Efficiency: Offers traceability, fast fault identification, optimized energy consumption, and decision support through production simulations.
  • Smart Factory Concept: Supports process conformity supervision and centralized settings management.
Technological Integration:
  • Industry 4.0 Compatibility: REP Net 4.0 supports cycles traceability, mold settings transfer, and workshop modeling.
  • Automation System Connection: Uses Euromap 67 protocol for press automation.
  • Energy Monitoring: Tracks energy consumption per cycle, part, hour, day, or production.
  • Barcode/QR Code Reader: Ensures correct compound usage and records batch numbers or operator codes.
Utility Programs:
  • Cost Modeling: Simulates production costs and scenarios to determine optimal solutions.
  • Predictive Maintenance: Monitors press parameters, detects wear, and anticipates maintenance needs.
  • Remote Connectivity: Allows remote screen connection and control via TeamViewer for assistance and updates.
  • Mobile Application: Provides real-time alerts and status updates of the workshop.
  • Data Export: Exports molding process parameters and data via USB.
Documentation and Accessibility: Machine documentation and related PDFs are accessible directly on the press HMI, with options for data transfer via REP Net 4.0 or USB.
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Catalog excerpts

REP Pack 4.0-1

REP PACK 4.0 SMART FACTORY CONCEPT CHECK / SUPERVISE / CO-ORDINATE CONTROLE / SUPERVISION / COORDINATION KONTROLLE / QBERWACHUNG / KOORDINATION Ne*4.0 CostAJvisor ProdDoc predict HandShake "jag ^ewer4G PressDoc Sequence Nettop WattMeter USB ® REP Net 4.0 is a software program used to link the presses to a centralized data system. It checks the process quality in real time, centralizes the mold settings and follows the production schedule. REAL TIME FOLLOW-UP Management of the production progress and anticipated series changes CIM Concept (Computer Integrated Manufacturing): Supervision and coordination of the production operations and flows to follow the input and availability of the presses. The open database allows the communication with the company’s resource management system (ERP). CENTRALIZED SETTINGS Workshop flexibility The process setting database is used to transfer the settings and easily change the productions between the presses. TRACEABILITY Permanent guarantee of the production stability SPC Concept (Statistical Process Control): Record of the set values, measures values and supervision of the process stability and conformity. REP Net 4.0 est un logiciel capable de relier les presses a un poste de centralisation des donnees. Il controle en temps reel la qualite du process, centralise les reglages des moules et assure le suivi du plan de production. SUIVI EN TEMPS REEL Gestion de l’avancee des productions et anticipation des changements de serie Concept CIM (Computer Integrated Manufacturing) : Supervision et coordination des operations et des flux de production pour surveiller l’engagement et la disponibilite des presses. La base de donnees ouverte permet la communication avec les systemes de gestion (ERP) de l’entreprise. REGLAGES CENTRALISES Flexibilite de I atelier La base de reglages process permet de transferer les reglages et de changer aisement les productions entre les presses. TRAgABILITE Garantie permanente de la stabilite de la production Concept SPC (Statistical Process Control) : Enregistrement des consignes, mesures, et surveillance de la stabilite et conformite du process. ® REP Net 4.0 ist ein Softwareprogramm, uber welches es moglich ist, die Maschinen uber ein zentrales Datensystem miteinander zu verbinden. Es kontrolliert in Echtzeit die Prozessqualitat, zentralisiert die eingestellten Werkzeugparameter und sichert die Ruckverfolgbarkeit des Produktionsplans. ECHTZEITKONTROLLE Verwaltung des Produktionsfortschritts und Vorausschau auf Serienwechsel CIM-Konzept (Computer Integrated Manufacturing): Qberwachung und Koordination der Produktionsvorgange und -flusse, um den Einsatz und die Verfugbarkeit der Maschinen zu uberwachen. Die geoffnete Datenbank ermoglicht die Kommunikation mit den (ERP) Betriebsverwaltungssystemen. ZENTRALISIERTE EINSTELLUNGEN Flexibility der Werkshalle Qber die Prozessparameter-Datenbank konnen die Einstellparameter in einfacher Weise zwischen den Maschinen ubertragen und die Produktionen geandert werden. RQCKVERFOLGBARKEIT Permanente Gewahrleistung der Produktions stability Thanks to REP Pack 4.0, REP introduces the new technologies amid the industrial processes of their customers. RESPONSIVENESS AND FLEXIBILITY • Availability of the resources • Continuous and instantaneous communication between the different production sites • Real time adaptation to the process requirements • Storyboarding of a production cycle PRECISION AND EFFICIENCY • Traceability • Conformity check (fast identification of a faulty production) • Optimized energy consumption • Decision support thanks to production simulations REP Pack 4.0. A Smarter & More Competitive Plant REP apporte les nouvelles technologies au creur des processus industriels de ses clients grace a REP Pack 4.0. REACTIVITE ET FLEXIBILITE • Disponibilite des moyens • Communication continue et instantanee entre les differents sites de production • Adaptation a la demande en temps reel • Scenarisation d’un cycle de production PRECISION ET EFFICACITE • Tragabilite • Controle de conformite (production defaillante identifiee rapidement) • Optimisation des consommations energetiques • Aide a la decision grace a des simulations de production REP Pack 4.0. Une usine plus INTELLIGENTE & COMPETITIVE Mit dem Softwareprogramm REP Pack 4.0 stellt REP den anspruchsvollsten Industrieverfahren seiner Kunden die neuen Technologien zur Verfugung. REAKTIONSFAHIGKEIT UND FLEXIBILITAT • Verfugbarkeit der Produktionsmittel • Kontinuierliche und prozessbegleitende Kommunikation zwischen den verschiedenen Produktionsstandorten • Echtzeitanpassung an die Prozessanforderungen • Simulation eines Produktionszyklus GENAUIGKEIT UND EFFIZIENZ • Ruckverfolgbarkeit • Konformitatskontrolle (zeitnahe Erfassung einer fehlerhaften Produktion) • Optimierung des Energieverbrauchs • Entscheidungshilfe dank der Produktionssimulationen REP Pack 4.0. Ein intelligenteres & wettbewerbsfahigeres Werk BRAZIL - REP Injetoras de Borracha Rua Oneda, 950 - Bairro Planalto Sao Bernardo do Campo - SP CEP 09895-280 © : +55 1 1 4125 7950 Fax : +55 1 1 4125 6525 India - REP India Plot No. 112, 4th Road, Jigani Industrial Area, II Phase Anekal Taluk, BANGALORE, Karnataka - 562106 ©:00919845390426 [email protected] 15 rue du Dauphine 69964 CORBAS France China - urp No.58 Hehua Road, LANGFANG ETDZ, Hebei province © : +86 316 6079075 United States - REP Corporation 310 Katom Drive KODAK, Tennessee 37764 © : +1 847 697 7210 Fax: +1 847 697 6829 RUSSIA - REP MaTepuaAb u TexHOAorau 1 1 1397, r MOCKBA, 3eAeHbM npocneKT, g. 20, ^Ta* 7, noM. 1, kom. 23. © / Fax : +7 (495) 708 4486 Supervision of the process conformity Zentralisierte Einstellungen Surveillance de la conformite du process

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REP Pack 4.0-2

REP PACK 4.0 Infinitely smarter ! 4th generation of presses network, since the 1st version in 1987 and still compatible with previous generations of presses. REP Net 4.0 fits into Industry 4.0 and provides: • Cycles traceability (value, measure, SPC calculation) • Centralizing and mold settings transfer • Modelling the workshop, help for production management UTILITY PROGRAMS / PROGRAMMES UTILITAIRES / HILFSPROGRAMME 4ème génération de mise en réseau des presses, depuis la première version en 1987 et toujours compatible avec les presses d’anciennes générations. 4. Generation der Maschinenvernetzung...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.