1. Catalogs
  2. REP international
  3. REP News #13 - Magazine of the REP Group (EN)

REP News #13 - Magazine of the REP Group (EN)

REP News #13 - Magazine of the REP Group (EN)
1 / 32 PagesView full catalog

REP News #13 - Magazine of the REP Group (EN)

Product catalog summary
Editorial Overview
The magazine begins with an editorial by Bruno Tabar, CEO of REP International, addressing the challenges and adaptations the company has faced due to global changes like the COVID-19 pandemic and geopolitical tensions. The focus is on maintaining core principles while adopting new technologies and remote services.
REP Network and Global Presence
REP's extensive global network includes subsidiaries in the USA, Germany, Italy, Russia, Brazil, India, and China, along with around thirty agents worldwide. This network supports local customer service and enhances productivity and competitiveness.
World News and Subsidiary Updates
Updates include leadership changes in Italy, Brazil, and the USA, new partnerships in Poland and Romania, network expansion in Northern Europe, and dynamic operations in China.
Technological Innovations and Services
REP's advancements in automation and digital solutions are highlighted, including the REP Pack 4.0 and new machinery models like the H510 and CMX, focusing on enhancing production efficiency and offering comprehensive training programs.
Partnership with Tung Yu
The partnership with Tung Yu is emphasized, highlighting the expansion of Tung Yu's factory to increase production capacity and integrate advanced technologies like IoT for better supply chain management.
Training and Development
REP offers a range of training sessions for various roles, emphasizing the importance of well-trained staff for optimal machine operation and maintenance. Customized training programs are available to meet specific customer needs.
Conclusion
The magazine concludes with a call to optimize processes through REP's comprehensive training and support services, reinforcing the company's commitment to innovation and customer satisfaction.
Injection Molding Techniques
The document provides a comprehensive guide on injection molding techniques, focusing on REP's proprietary systems and their applications across various industries. It covers the principles of injection molding, the design and engineering of processes and molds, and the optimization of final parameter settings.
Molding Techniques
Different injection techniques are outlined, highlighting their advantages and limitations, emphasizing the importance of choosing the right technique based on specific production needs.
Process and Mold Design
A detailed approach to process and mold engineering is provided, stressing the importance of precise mold design for optimal production outcomes.
Final Parameter Settings
Guidance on optimizing and adjusting processes for new production cycles is offered, including strategies for correcting molding defects and ensuring efficient production cycles.
Injection Principles
REP's unique injection system is described, showcasing its ability to handle a wide range of viscosities and pressures up to 3,000 bar, with precision in shot size and mold centering.
Special Machines and Models
Special machines like the new model H510 and the CMX range are introduced, designed for specific applications and enhanced productivity, offering flexibility, efficiency, and integration with Industry 4.0 technologies.
Industry Applications
REP's machines are applied across various sectors, including automotive, pharmaceutical, agriculture, and more, detailing specific applications and the versatility of REP's technology.
Digital Transformation
The digitalization of factories with REP Pack 4.0 is discussed, enhancing industrial processes through real-time supervision, centralized management, and improved productivity and quality.
Customer Feedback
A case study from Juntas Illinois highlights the transition from compression to injection molding, emphasizing the benefits of REP's systems in achieving stable and efficient production.
REP Net 4.0 Overview
The document provides an overview of REP Net 4.0, a supervision software designed to connect presses to a centralized data terminal, highlighting capabilities in real-time process quality monitoring, centralized mold settings, and production schedule tracking.
Key Features
  • Customizable Configuration: Tailored to fit production line and customer requirements, with options for communication between presses and HMIs, marshalling between workshops, and integration with ERP/MES systems.
  • Real-Time Tracking: Manages production progress and series changes, using the CIM concept for supervision and coordination of production operations.
  • Process Conformity Monitoring: Utilizes SPC to record and supervise process stability and conformity.
  • Centralized Settings: Allows for easy transfer and adjustment of production parameters between presses.
Project Development and Support
REP offers project assistance from the design stage, providing advice, studies, and initial test runs, including customization of machine parameters, development of tools and peripherals, and project coordination for optimal process profitability.
Modernization and Access to 4.0
The need for updating electronic components in older machines is discussed, offering solutions like the G10 Core switch cabinet for enhanced connectivity and competitiveness.
Automation and Efficiency
Automation solutions for improving factory efficiency are explored, including robotic cells, insert loaders, and demolding kits, emphasizing the importance of defining project goals and analyzing current production situations.
Recent Innovations
Highlights include the electric composite press, giant injection units, and the FillBalancer® technology, showcasing REP's commitment to technical advancements and partnerships.
Partnership and Innovations
Tung Yu, a historical partner from Taiwan, has developed a fully electric press line powered by 100% green energy, aiming to reduce environmental impact and improve cleanliness in operations.
Technical Advances
The fully electric energy-saving composite press by Tung Yu offers high-precision, low-consumption compression molding machines suitable for green energy environments, enhancing energy efficiency and reducing carbon footprints.
ACPM and REP Partnership
ACPM, a French company specializing in injection and compression molding, collaborates with REP to produce technical parts for various industries, processing a wide range of materials, including biosourced and biodegradable options.
Giant REP Injection Units
The RT9 range of rubber injection molding presses has been expanded to include larger injection units, designed in France and assembled by Tung Yu, featuring improved access and adaptability for large mold plates.
FillBalancer® Technology
Developed by REP, FillBalancer® technology addresses imbalanced multi-cavity molds, ensuring balanced cavity filling and reducing curing time, improving filling homogeneity and reducing mass variations.
Conclusion
The document highlights advancements in green energy compression molding, strategic partnerships enhancing technical capabilities, and innovative solutions like FillBalancer® that improve production efficiency and product quality.
See more

Catalog excerpts

REP News #13 - Magazine of the REP Group (EN)-1

AT THE HEART OF THE REP NETWORK The magazine of REP Group EXPLORING HORIZONS World News Local Customer Service REP Services Automated Solutions Partnership Tung Yu FillBalancer®

 Open the catalog to page 1
REP News #13 - Magazine of the REP Group (EN)-2

A COMPREHENSIVE REP RANGE FOR ALL YOUR RUBBER PARTS FOR ANY LARGE-SCALE PRODUCTION, LSR, AUTOMATION, INNOVATIONS, etc. Application Examples

 Open the catalog to page 2
REP News #13 - Magazine of the REP Group (EN)-3

NEWS - TECHNOLOGIES - INPUTS PAGE 4 Editorial written by the Chief Executive Officer of REP Mr. Tabar. , PAGE 5 TRAVEL ACROSS THE REP NETWORK DEPLOYING VERSATILITY Special Machines and Applications PAGES 18 - 19 WHEN FACTORIES GO DIGITAL PAGE 6 NEWS FROM THE NETWORK A few words from the Sales Manager Balance and analysis of the global context REP Pack 4.0, a tool of REP Services WORLD NEWS News from Subsidiaries and Agents (Germany, Brazil, China, USA, etc.) Partnership Tung Yu PAGE 11 THE CONQUEST OF KNOWLEDGE PAGES 12 - 13 GATHERING STRENGTH ... THE FACTORY OF TOMORROW Introduction to Automation...

 Open the catalog to page 3
REP News #13 - Magazine of the REP Group (EN)-4

2020 / 2021: Rupture or Continuity? Globalization is facing a hard questioning of its form which is based on the intensive movement of goods and services, capital, data and people. The Covid pandemic, environmental changes, geopolitical tensions and IT developments change the well-known "Think global, Act local" towards an ever increasing decentralization and autonomy of the productive agents, who, however, are more and more interconnected through the growing networking of the data exchange systems allowing for data linking, alignment and federation. However, globalization keeps going thanks...

 Open the catalog to page 4
REP News #13 - Magazine of the REP Group (EN)-5

P5-6 . REP NETWORK A few words from the Sales Manager Balance and analysis of the global context P7-8-9 . WORLD NEWS • News from the Agents and Subsidiaries (Germany, China, USA, etc.) • Partnership Tung Yu NEWS - NOVELTIES Travel Across the REP Networ

 Open the catalog to page 5
REP News #13 - Magazine of the REP Group (EN)-6

NEWS FROM THE SALES NETWORK FROM THE SALES MANAGER'S DESK We are proud of our network, which is the farthest-reaching in the profession, experienced and lively. It is the core principles on which we set up our proximity and services to our customers. Developed in the 70's, it has never been as important as in this period when travels are restricted; it is there for you and we are keen to show you its evolution, its life. Many thanks to all women and men of this network, in the field, for their contribution. Stéphane Demin RUSSIA As a supplier and expert of industrial solutions REP international...

 Open the catalog to page 6
REP News #13 - Magazine of the REP Group (EN)-7

Plastics Bavaria SRL joined REP international’s sales network in March 2019. The company, which was founded in 2003 and is based in Brasov (Romania) is renowned for its comprehensive expertise in the world of injection molding equipment and processes. SCS instruments, specializing in laboratory equipment designed for the rubber industry, has all qualities to best meet customers' needs. REP international will promote this new cooperation with its expertise in rubber processing equipment to make it a great success. Stéphane Demin and Radu Mares Congratulations to Mauro Carvalho who celebrates his...

 Open the catalog to page 7
REP News #13 - Magazine of the REP Group (EN)-8

GERMANY REP Deutschland is happy to introduce Maria Freisens, who is in charge of the Accounting Department. She succeeds Bärbel Maser, who has retired and whom we want to thank for her good job and support! The new extension and the new showroom are finished. They are used for test purposes of customer molds, material tests and training courses for their operators, maintenance teams and our employees, in order to ensure the best possible support. More changes will be in place shortly. Our Service Technician Sascha Zink will integrate the Sales Department for the project management and for increased...

 Open the catalog to page 8
REP News #13 - Magazine of the REP Group (EN)-9

WOMEN IN INDUSTRY Congratulations to Anna Seel, Accounting Manager at REP Corporation, who was selected by the magazine Rubber & Plastics News to participate in the special edition Women in Tire & Rubber. We can read there how she feels about that and the complete interview. She is one of the 60 portraits of women honored. CHINA The subsidiary URP integrates a dynamic team who operates on the local market and also ensures the technical machine support of key accounts who have relocated their production to China. While demonstrating adaptability and flexibility in line with the drawbacks associated...

 Open the catalog to page 9
REP News #13 - Magazine of the REP Group (EN)-10

TRAINING COURSES for MOLD MAKERS, OPERATORS, DESIGN ENGINEERS, METHOD ENGINEERS, MAINTENANCE TECHNICIANS, etc. Production Management Tools • Learning how to run an injection press: Familiarizing with the controls and programming, specific case studies. Ranges G7 / G8 - G9 / G10 - RT9 • Machine maintenance: Diagnostic aid tools, fast troubleshooting, preventive maintenance. Ranges G7 / G8 - G9 / G10 • Servicing and development of the machine range: Training for experienced technicians to change over from machine generation N-1 to N. • REP Net 4.0 Training in the use of REP Net 4.0 Supervisor Software...

 Open the catalog to page 10
REP News #13 - Magazine of the REP Group (EN)-11

P 12 - 13 . GATHERING STRENGTH ... The Injection Principles The Injection Unit REP P 14 - 15 . A UNIQUE CONSTELLATION FOR EACH PROJECT • Special Machines, The new model H510 • The REP Ranges • The new CMX P 16 - 17 . DEPLOYING VERSATILITY Special Fields and Applications P 18 - 19 . WHEN FACTORIES GO DIGITAL The connected factory - REP Pack 4.0 P 20 - 21 . THE SERVICE 4.0 REP Pack 4.0, a tool of REP Services P 22 - 23 - 24 . THE FACTORY OF TOMORROW • Introduction to automation • Which options to choose for my press? • Application examples TECHNOLOGIES - RANGES

 Open the catalog to page 11
REP News #13 - Magazine of the REP Group (EN)-12

GATHERING STRENGTH ... THE ESSENTIAL OF FUNDAMENTALS REP is renowned for its know-how and its commitment to reliable service, but its proprietary signature is the genuine injection system. This sophisticated, precise and unchallengeable concept shows here its great principles. The design of REP's injection unit, with no equivalent in the marketplace, enables elastomers within a large range of viscosity and hardness to be easily fed and injected. This patented injection system offers a large amplitude with regard to injection capacities and pressures with the possible injection up to 3,000 bar....

 Open the catalog to page 12

All REP international catalogs and technical brochures

  1. G10

    8  Pages

  2. RT9 Serie

    16  Pages

  3. CMX

    2  Pages

  4. G10 Core

    6  Pages

  5. REP Company

    12  Pages

Archived catalogs

  1. REP Pack 4.0

    2  Pages

  2. V19 Flyer

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.