Process Development, Tooling Solutions
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ADVANCED TOOLING SOLUTIONS PROCESS  OPEN-ENDED - PRECISE - FLEXIBLE - MODULAR - RELIABLE

VALUE-GENERATING INNOVATING SOLUTIONS Thanks to their technical expertise, REP is able to perform projects, which optimize the customer's productivity in any industrial field. REP's teams share their experience and advice throughout the project for the development of pertinent solutions. PROJECT PRESENTATION Understanding & Sharing, to define the customer's needs and find the best solution to design. FINAL DEVELOPMENT REVIEW Test and finalization of the systems developed for utmost process profitability. PROJECT ENGINEERING & PRODUCTION Feasibility study of the production tool (press, mold,...

PROCESS ENGINEERING, DEVELOPMENT & CONSULTING Production study Bladder open AUTOMATION REP also innovates in the field of processes dedicated to tailor-made projects for fully automated production. View of the robot during the stripping phase Automatic stripping of core-molded EPDM seals studies available in an unrivalled database molds produced automated systems finalized

Pneumatics (Valve - Bladder) Protective devices (spark plug cap - dust cover - gear shift lever cover - bellow - grommet) Dampers (metal / rubber shocks - rubber shocks - hinges - engine support) Engine parts (cooling hose - lip seal - cylinder head gasket - housing seal - valve stem seal - braking component) Sealing (angle overmolding - window seal) O’ring seal - windscreen wiper brush - muffler suppor

ELECTRICITY • Energy supply • Insulator & Surge arrester • Grommet Chicken-plucker Milking sleeve Valve & Valve housing Pipe seal Baby bottle teat Catheter Pharmastopper Syringe plunger Washing machine window gasket Cooling hose Grommet Overboots Office equipment Wheel Sports & Leisure Golf ball Railway Rail pad

TWOCOMPONENT PARTS APPLICATIONS ON SPECIFIC PRESSES From V810 to S22 and above • Press range for bladders from 8,000 to 22,000 kN. • Injection volume up to 25 liters in the standard version. • Increased mold height and opening stroke. • Central ejector. • Core heating system through steam, hydraulic or electrical unit. On S01 / S03 / S05 • Large-sized platens, larger than deeper for improved ergonomics. • Double-plate kit. On V510 / V710 • Specific kit for the automatic stripping of seals. • Electrical translation of the cores to the backside and simultaneous rotation of two belts for the...

COLD RUNNER BLOCK 6 3 2 The "Cold Runner Block" systems, also called "CRB", are used in injection molding processes to feed the compound as close as possible to the cavity by limiting so far the formation of runners or sprues. THE MAJOR COMPONENTS OF THE COLD RUNNER BLOCK 1 THE SMALL NOZZLES The small floating nozzles ensure the tightness of the mold under best conditions. The compound pressure acts on the small nozzle piston, thus leading to a vertical self-adjustment of each small nozzle versus the mold. 2 TEMPERATURE CONTROL OF THE UPPER PART OF THE CRB The oil circuit, which is divided...

TURBOCURE®: A TWIN SOLUTION FOR MAXIMUM PERFORMANCE Up to 60% savings in the curing time TEMPINVERTER® Built-in in the injection unit, TempInverter® homogenizes the temperature of the compound by inverting the thermal breakdown in the rubber flow. This unique technology is used to achieve reduced curing time regardless of the mold installed on the press (without modifying the mold). FILLBALANCER® Inside the mold, FillBalancer® rebalances the filling and temperature between the cavities (can be installed on existing molds). Savings in reduced curing time Shock absorber - 42 % Anti-vibration...