HSM Devulcanization

Product catalog summary

Introduction
This document presents an innovative devulcanization equipment designed to reduce compound and disposal costs in rubber manufacturing. The process is entirely mechanical, requiring no chemical additives, and is applicable to all types of rubber except silicone.

Equipment Design and Process
The equipment features a rotor/stator design with variable parameters, including vertical pressure, rotation speed, and direction. The process operates at a maximum temperature of 80°C to protect the compound's properties. Each material cycle is specifically set to optimize devulcanization.

Benefits of HSM Technology
The HSM process creates a substitute for virgin compounds, maintaining the original properties of the rubber. It is a patented technology that can be applied to uncontaminated rubber production waste, offering a sustainable solution by reintegrating scraps into the production chain.

Impact on Mechanical Specifications
The document highlights variations in properties such as elongation, tensile strength, hardness, and tear resistance between devulcanized and virgin compounds. These properties can be further optimized by adjusting the vulcanization system.

Global Support and Contact Information
REP International provides a global support network for installation and maintenance, with contact details for offices in Brazil, China, Russia, India, Italy, Germany, and the USA.

Conclusion
This devulcanization equipment represents a significant advancement in rubber recycling, offering cost-effective and environmentally friendly solutions for the rubber industry.

Catalog excerpts

DEVULCANIZATION EQUIPMENT

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DECREASE YOUR COMPOUND COST ELIMINATE YOUR DISPOSAL COSTS The purpose of the HSM technology is to devulcanize rubber production scraps and reintroduce them into the production chain. This patented process applies to any kind of uncontaminated rubber production waste. DEVULCANIZE YOUR RUBBER 100% MECHANICAL PROCESS • No chemical additive • No modification of the recipe content • “Green” process • Applicable to any kind of rubber (except silicone) • Vulcanization system to be adjusted only Ruptured crosslink ROTOR / STATOR DESIGN WITH VARIABLE PARAMETERS The HSM process produces a REAL SUBSTITUTE...

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• HSM machine (300 t per year capacity) • REP's international support network is available for installation and maintenance of the machine COMPOUNDING $$$Savings RUBBER PRODUCTION WASTE HSM: PROCESS • Mechanical process • No CHEMICAL ADDITIVES Traditional production Cost-efficient production

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(These results are furtherly optimizable by adjusting the vulcanization system.) VARIATIONS IN NATURAL RUBBER PROPERTIES Material used for studies < 500 jUm % 5 % 20 % VARIATIONS IN AEM PROPERTIES Material used for studies < 500 jUm VARIATIONS IN FKM PROPERTIES Material used for studies < 200 jUm % 10 % 20 % Devulcanized Compound Virgin Compound ““ Elongation ““ Tensile Strength ““ Hardness ““ Tear Resistance India - REP India Plot No. 112, 4th Road, Jigani Industrial Area, II Phase Anekal Taluk, BANGALORE, Karnataka - 562106 ® : 00919845390426 [email protected] BRAZIL - REP Injetoras...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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