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G10

G10

Product catalog summary

Injection Unit: Proven Principles
The REP injection unit is designed to prevent feed strip rupture, control temperature, and optimize material flow, ensuring high-quality parts, reduced cycle time, and minimized material waste. Its design facilitates easy extruder removal and controlled expansion, enhancing longevity.

Energy Efficiency
The system features reinforced insulation and a servomotor-driven pump, reducing energy consumption by up to 40%, combining eco-friendliness with increased productivity.

User Interface
A 21.5” touch-screen interface with multi-window capabilities allows for simultaneous programming and monitoring, enhancing user experience and operational efficiency.

Extended Performance and Options
The equipment includes boosted hydraulics, isothermould technology, and synchronous movements, supporting processes like dual compound and valve-gated CRB, with ergonomic features such as optimized working height and large HMI displays.

Advanced Molding Techniques
Technologies like Isothermould and CRB systems ensure uniform temperature distribution and efficient material feeding. Dual-compound and flashless molding techniques are noted for precision and efficiency.

Extended Equipment and Maintenance
REP Pack 4.0 software enables real-time monitoring and workshop modeling, centralizing mold settings and productivity calculations. The equipment is designed for easy maintenance with features like REP Predict and pre-arrangements for future upgrades.

Closing Unit Features
The closing unit is ergonomically efficient, with a stressless column design, high-rigidity traverse casting, and a grease-free frame structure, including advanced safety and synchronization mechanisms for mold handling.

Temperature Control and Regulation

Integrated temperature sensor for monitoring mixing temperature during extrusion.
Thermo-oil regulators with independent fast response circuits and constant flow.
Temperature controlled nozzle drop and cooled nozzle for precise management.
Auto-adaptive PID close loop control for enhanced precision.

Pressure and Injection Specifications

Injection pressures available at 1500, 2000, 2500, and 3000 bar.
Close loop back pressure with sensor for accurate management.

Safety and Protection Features

Compliance with CE Safety and S1 or USA/Canada Safety standards.
Pneumatic guard and light curtain for enhanced safety.
Full opening of the front face for optimal maintenance access.

Hydraulic Unit Features

Boosted electro-hydraulic capacity for faster cycle time and more powerful injection.
Variable displacement pump with proportional integrated electronics.
Servomotor on hydraulic pump for efficient operation.

Closing Unit Features

Ergonomic working height and low floor space requirement.
Enlarged platen size and stressless column design for improved performance.
High-rigidity traverse casting design with low distortion.

Additional Equipment and Functions

Movable control panel and intuitive HMI with 21.5” touch color screen interface.
Air conditioning for cooling of the electrical cabinet.
Real-time graphic function for process analysis and high capacity mold settings storage.

Overview: The document provides an overview of REP International's products and technologies, focusing on solutions for rubber injection molding, highlighting the company's global presence and contact information for various international offices.

Key Technologies:

TURBOCURE®: A dual solution aimed at maximizing performance in rubber injection molding.
TEMPINVERTER®: Integrated into the injection unit, this technology homogenizes the temperature of the rubber compound, reducing curing time without mold modifications.
FILLBALANCER®: Installed inside the mold, it balances filling and temperature between cavities, applicable to existing molds.

Performance Benefits:

Up to 60% reduction in curing time, leading to higher quality products.
Significant savings in production time and costs.

Product Applications: The document lists applications such as anti-vibration mounts, shock absorbers, seals, and grommets, with noted improvements in performance and efficiency.

Contact Information: Detailed contact information is provided for REP International's offices in France, Brazil, China, Russia, Italy, India, Germany, and the United States.

Catalog excerpts

Designed to exceed Uncompromised Performance for a Leading Edge Process

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INJECTION UNIT UNITÉ D’INJECTION SPRITZEINHEIT THE REP INJECTION UNIT : L’UNITÉ D’INJECTION REP : A PROVEN PRINCIPLE Avoiding feed strip rupture prevents production down time. UN PRINCIPE ÉPROUVÉ Éviter les ruptures de bandes, c’est éviter les ruptures de production. EIN BEWÄHRTES PRINZIP Gummistreifenabrisse vermeiden, heißt Produktionsunterbrechungen zu vermeiden. Temperature control of all critical areas guarantees the quality of the parts. Contrôler la température en tous points, c’est garantir la qualité des pièces. Eine Temperaturüberwachung in allen Bereichen, heißt die Qualität der Spritzteile...

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USERFRIENDLY HMI INTERFACE INTUITIVE INTUITIVE SCHNITTSTELLE MULTI-WINDOWS HMI User-friendly and intuitive 21.5” touch-screen with two separate display areas allowing for programming and monitoring at the same time. INTERFACE MULTI-FENÊTRES Écran tactile de 21,5 pouces, intuitif et convivial. Double zone permettant la programmation et la consultation simultanée de deux pages-écran. MULTIFENSTER-DISPLAY Bedienerfreundlicher und intuitiver 21,5-Zoll Touchscreen. Gesplittetes Display zum gleichzeitigen Anzeigen von zwei Bildschirmseiten zur Überwachung oder Programmierung. ECOPACK Energy-efficient...

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EXTENDED PERFORMANCES EXTENDED PRODUCTIVITY • Boosted hydraulics • Isothermould • Synchronous movements • Stripping kits • Etc. PRODUCTIVITÉ ACCRUE • Unité hydraulique plus puissante • Isothermould • Mouvements simultanés • Kits de démoulage • Etc. ERHÖHTE PRODUKTIVITÄT • Leistungsfähigere Hydraulik • Isothermould • Simultanbewegungen • Entformvorrichtungen • usw. EXTENDED RANGE OF OPTIONS • Servomotor (Eco Pack) • Stripping kits • Double pump GAMME D’OPTIONS ÉTENDUE • Servomoteur (Eco Pack) • Kits de démoulage • Pompe double • Etc. ERWEITERTE AUSWAHL AN OPTIONEN • Servomotor (Eco Pack) • Entformvorrichtungen...

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EXTENDED EQUIPMENT REP Pack 4.0 is an app and software package allowing for real-time monitoring and workshop modelling, centralizing the management of mold settings, productivity calculations, statistical process control, and many other functions. REP Pack 4.0 est un ensemble de modules permettant la surveillance en temps réel et la modélisation de l’atelier, la centralisation des réglages de moule, des calculs de productivité, l’analyse statistique du procédé, et bien d‘autres fonctions. REP Pack 4.0 ist ein App- und Software-Paket, das unter anderem die Echtzeitüberwachung und Modellierung...

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EQUIPMENT / ÉQUIPEMENT / AUSRÜSTUNG Standard Option INJECTION UNIT UNITÉ D’INJECTION Y-shape injection unit Unité d’injection en forme de Y Y-förmige Spritzeinheit Compound real time temperature monitoring during plasticizing phase by integrated thermo-sensor Surveillance en temps réel de la température du mélange pendant la phase de boudinage par une sonde intégrée Echtzeitüberwachung der Mischungstemperatur während der Extrusionsphase über integrierten Temperaturfühler Thermo-oil regulator - EXTRUDER - Thermorégulateur à huile independent fast response circuit with - BOUDINEUSE - circuit de...

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EQUIPMENT / ÉQUIPEMENT / AUSRÜSTUNG Standard Option FUNCTIONS SCHLIESSEINHEIT Ergonomische Arbeitshöhe Minimaler Platzbedarf Standard Option Größere Platten FUNKTIONEN 2-türiger Schaltschrank - vorgerüstet für die Installation zahlreicher Optionen Movable control panel Pupitre de commande déplaçable Umstellbares Steuerpult Mold pressure sensor pre-arrangement 2-door electrical cabinet pre-arranged Armoire électrique avec 2 portes – for a high number of optional extensions prédisposée pour le rajout d’un grand nombre d’options Prédisposition capteur de pression moule Pilotage BCR à obturation...

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EQUIPMENT ÉQUIPEMENT AUSRÜSTUNG Up to 60% savings in the curing time for higher quality Savings in reduced curing time TURBOCURE®: A TWIN SOLUTION FOR MAXIMUM PERFORMANCE TEMPINVERTER® Built-in in the injection unit, TempInverter® homogenizes the temperature of the compound by inverting the thermal breakdown in the rubber flow. This unique technology is used to achieve reduced curing time regardless of the mold installed on the press (without modifying the mold). Jusqu’à 60% de réduction du temps de vulcanisation pour une qualité accrue Gains obtenus de réduction de temps de vulcanisation Reduzierung...

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G10

G10

Catalog excerpts

All REP international catalogs and technical brochures

Archived catalogs