1. Catalogs
  2. REP international
  3. Automated Solutions

Automated Solutions

Automated Solutions

Automated Solutions

Product catalog summary
Introduction
This document outlines the fuel cell gasket molding process using the V410 Extended LSR system, which is a flexible robotic cell designed for 'Plug & Automate' operations. The process is demonstrated through a fully automated system that ensures precision and efficiency in gasket production for fuel cells.
Specifications
  • Press: V410 - 50 cc LSR
  • LSR Dosing System: Ensures accurate material distribution
  • Mold: 1 cavity flashless design to minimize waste
  • CRB: Equipped with 4 shut-off valves for precise control
  • Automation: Fully automatic operation for efficiency
Flashless Solution
  • Flash-free and waste-free molding process
  • FEA optimized clamping system for perfect force distribution
  • Ensures long-term stability and reliability
LSR Fuel Cell Gasket
  • Insert Dimensions: 290x160 mm with a thickness of 0.1 mm
  • Material: Specific stainless steel for fuel cell applications
  • Seal Overmolding: Seal thickness of 0.5 mm and volume of 3.1 cc
Automated Cell Features
  • Flexible 'Plug & Automate' concept
  • Includes insert loading and plasma surface activation
  • Automated parts demolding and vision control for quality assurance
Contact Information
REP International and its global partners provide support and services across various regions including Brazil, China, Russia, Italy, India, Germany, and the United States. For more information, visit their respective websites or contact them directly through the provided phone numbers and emails.
See more

Catalog excerpts

Automated Solutions-1

FUEL CELL GASKET MOLDING PROCESS V410 Extended LSR - Flexible robotic cell «Plug & Automate» MOULAGE DE JOINT POUR PILES À COMBUSTIBLE V410 Extended LSR - Îlot robotisé flexible «Plug & Automate» SPRITZGIESSVERFAHREN BRENNSTOFFZELLEN-DICHTUNGEN V410 Extended LSR - Anpassungsfähige robotorgesteuerte Insel «Plug & Automate»

 Open the catalog to page 1
Automated Solutions-2

REP demonstration cell Fuel Cell Gasket Molding Process • Press: V410 - 50 cc LSR • LSR Dosing system • Mold 1 cavity flashless • CRB with 4 shut-off valves • Fully automatic Cellule de démonstration REP Procédé de Moulage de Joint pour Piles à Combustible • Presse: V410 - 50 cc LSR • Système de dosage LSR • Moulage flashless à 1 empreinte • BCR à 4 buses d’obturation • Entièrement automatique Vorführanlage REP Spritzgiessverfahren Brennstoffzellen-Dichtungen • Maschine: V410 - 50 cc LSR • LSR Dosiersystem • Flashless Werkzeug, 1 Nest • KKB mit 4 Verschlussdüsen • Voll automatisch Flashless solution...

 Open the catalog to page 2
Automated Solutions-3

LSR « Fuel cell gasket» • Insert dimensions: 290x160 mm (thickness 0.1 mm) • Specific stainless steel for fuel cell applications • Seal overmolding • Seal thickness: 0.5 mm • Seal volume: 3.1 cc «Joint Pile à Combustible» LSR • Dimensions de l’insert : 290 x 160 mm (épaisseur 0,1 mm) • Acier inoxydable spécifique pour les applications de piles à combustible • Surmoulage du joint • Épaisseur du joint : 0,5 mm • Volume LSR du joint : 3,1 cc LSR Brennstoffenzellen-dichtung • Abmessungen der Einlegeteile: 290 x 160 mm (Dicke 0,1 mm) • Spezifischer Edelstahl für Brennstoffzellen-Anwendungen • Umspritzen...

 Open the catalog to page 3
Automated Solutions-4

Our Partners Nos partenaires Unsere Partner LSR Dosing System / Système de dosage LSR / LSR Dosiersystem Flashless Mold / Moule flashless / flashless Werkzeug Plasma Surface Activation / Activation de la surface moulée par plasma  / Oberflächenaktivierung mittels Plasma www.wacker.com Shut-off Valve CRB / BCR à buses d’obturation / Kaltkanalblock mit Verschlussdüsen Automated Cell / Cellule automatisée / Automatisch gesteuerte Anlage REP international 15 rue du Dauphiné 69964 CORBAS Manufacturing Private Limited Plot No. 112, 4th Road, Jigani Industrial Area, II Phase Anekal Taluk, BANGALORE,...

 Open the catalog to page 4

All REP international catalogs and technical brochures

  1. G10

    8  Pages

  2. RT9 Serie

    16  Pages

  3. CMX

    2  Pages

  4. G10 Core

    6  Pages

  5. REP Company

    12  Pages

Archived catalogs

  1. REP Pack 4.0

    2  Pages

  2. V19 Flyer

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.