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REVEN air cleaning food industry 3.2

REVEN air cleaning food industry 3.2
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REVEN air cleaning food industry 3.2

Product catalog summary
Introduction
REVEN® is a company specializing in ventilation and filtering systems for the food industry, established in 1980. It evolved from a family-owned business founded in 1905. The company focuses on providing clean air solutions to prevent health issues and equipment damage caused by oil deposits. Their products are manufactured in-house in Germany, ensuring high quality and functionality.
Basic Element: X-Cyclone®
The X-Cyclone® is a key component in REVEN®'s product line, designed to efficiently separate oils, emulsions, and other fluids without auxiliary energy. It is internationally patented and offers maintenance-free operation, reducing cleaning efforts and improving air quality in kitchens.
Cooker Extraction Hoods
This section details various types of cooker extraction hoods, including the REVEX® induction hood with automatic cleaning, and the RECOJET® and REJET® hoods designed for low room heights. These hoods are tailored for different kitchen sizes and configurations, ensuring efficient air extraction and supply.
Ventilating Kitchen Ceilings
REVEN® offers ventilating ceilings that span entire kitchen spaces, providing high hygiene levels and easy maintenance. These ceilings can be equipped with fire-extinguishing systems, lighting, and sound-absorbing elements, enhancing kitchen safety and comfort.
Odour Neutralization and UV Systems
The document describes systems for odour neutralization and UV-based air purification, emphasizing the use of amalgam for increased UV power. These systems are designed to improve air quality by reducing odours and pollutants.
Duct Separators and Block Units
REVEN® provides duct separators with UV filters and compact fan units for combined supply and exhaust ventilation. These systems are designed for easy installation and high performance in various kitchen environments.
Fire-Extinguishing Systems
The REVEN®-O-MAT system is developed for automatic fire fighting in kitchens, particularly those with deep fryers and grills. It prevents the spread of flames through air ducts, enhancing kitchen safety.
Ultra Cleaner and RSC Systems
The Ultra Cleaner is a maintenance-free air cleaning system suitable for various environments, including commercial kitchens and offices. The RSC system provides speed control for exhaust airflow, optimizing ventilation efficiency.
Manufacturing and Quality Assurance
REVEN® employs automated manufacturing processes and lean production principles to ensure high-quality, reproducible products. The modular system concept allows for customized solutions and efficient project handling.
References
The document lists numerous references, including installations in ships, airports, companies, and public facilities worldwide, demonstrating the widespread application and reliability of REVEN® systems.
Specifications
Cooker extraction hoods are made from stainless steel, with options for other materials like aluminum and copper upon request. The X-Cyclone® RXZ separator is designed for efficient separation of oils, vapors, and other fluids, featuring a patented two-part frame and self-cleaning capabilities. Technical data includes dimensions, pressure loss, and separating efficiency, with detailed performance metrics provided.
Procedures
Installation involves film coating to protect surfaces, with removal post-assembly. Older systems can be upgraded with RXZ separators, enhancing performance and reducing maintenance needs.
Standards and Compliance
The RXZ separator is TÜV-tested and complies with UL 1046 for flame-arresting capability, ensuring safety and reliability. Compliance with VDI 2052 and DIN 18869-5 standards is emphasized, particularly for system builders who must adhere to these regulations.
Recommendations
For optimal performance, maintain an airflow velocity between 0.8 to 1.2 m/s. Consider upgrading older systems to improve efficiency and safety, particularly in high-grease environments.
Key Data from Diagrams
Pressure loss and separating efficiency are illustrated, showing performance across different particle sizes and airflow velocities. Noise behavior is charted against approach velocities, indicating optimal working conditions.
DIN 18869-5 Compliance
The document outlines the requirements for separators used in commercial kitchen ventilation systems, emphasizing the need for efficiency and flame-arresting capability tests. A unique test stand was developed in collaboration with TÜV SÜD to conduct these tests, as no suitable facility was available initially. Type A separators must prevent flame penetration, while Type B separators, which allow flame breakthrough, are not suitable for high-risk areas.
Testing Procedures
The flame penetration test involves a gas surface burner with specific dimensions and flame height, ensuring no flames pass through the separator during testing. The test stand allows airflow adjustments and includes facilities for gravimetric measurements and condensate collection.
Kitchen Hygiene
Hygiene reports often cited in advertisements are criticized for being based on sterile environments, not reflecting real-world conditions in catering kitchens. Effective hygiene testing should involve introducing industrial kitchen germs to assess separator efficiency accurately.
REVEX®-EH-W Induction Hood
The hood features a stainless steel structure with integrated grease separators and a self-cleaning system using warm water and cleaning agents. A modular process controller manages cleaning cycles, allowing adjustments based on contamination levels. The hood includes a Venturi supply air nozzle to enhance pollutant capture and comply with air exchange rate requirements. Technical specifications cover dimensions, cleaning intervals, and installation guidelines, emphasizing the use of appropriate materials and accessibility for maintenance.
Technical Specifications
The document provides detailed technical specifications for the REVEX®-EH-W and REVEX®-EH-M induction hoods, which are designed for wall-mounted and ceiling-mounted installations, respectively. These hoods feature condensation separation and automatic separator cleaning.
Dimensions and Capacities
The REVEX®-EH-W hoods are available in various lengths ranging from 1600 mm to 6000 mm, with corresponding exhaust air volumes from 1500 m3/h to 6500 m3/h. The width of the hoods is determined by the cooking equipment width plus 450 mm, and the length is the cooking equipment length plus 400 mm.
Construction and Materials
Both hood types are constructed from durable stainless steel with welded corner joints and rounded edges. They include grease- and waterproof exhaust segments and are equipped with grease separators compliant with VDI 2052 standards.
Features and Accessories
The hoods come with separators, light fixtures, supply air dampers, exhaust air sockets, electric wiring, suspensions for threaded rods, a switch cabinet with a microprocessor, a dosing pump, a pipe system with spray nozzles, and solenoid valves. Cleaning agents, piping up to the hood, network isolating valves, and strainers are not included.
Cleaning and Maintenance
The hoods feature an automatic cleaning system with adjustable cleaning intervals based on the level of contamination. The system includes a modular, programmable process controller for monitoring and control, allowing for the adjustment of spraying cycles, cleaning agent injection, and rinsing times.
Installation Guidelines
Installation requires stainless steel or copper pipelines, and the switch cabinet should be located near the kitchen area. The exhaust air ducts must be grease- and oilproof, and no holes should be drilled into the exhaust segments.
Compliance and Testing
The hoods are TÜV-tested according to VDE and UL regulations and comply with VDI 2052 and BGR 111 standards. A hygiene report is available.
Additional Notes
For hoods longer than 3600 mm, two solenoid valves and two drains are required for each nozzle holder. Custom sizes are available upon request.
REVEX®-EH-M and REVEX®-KH-W Induction Hoods
The document provides technical specifications and details for the REVEX®-EH-M and REVEX®-KH-W induction hoods, which are designed for ceiling and wall-mounted installations respectively. These hoods feature automatic separator cleaning and condensation separation.
Specifications
The REVEX®-EH-M hoods range in width from 1800 mm to 3000 mm and maintain a consistent height of 450 mm. The REVEX®-KH-W hoods range in width from 900 mm to 1500 mm with a height of 420 mm.
Wattage and Air Volume
The hoods support various configurations with different numbers of separators and light fixtures, accommodating exhaust air volumes from 1000 m3/h to 13000 m3/h depending on the model and size.
Materials
Both hood types are constructed from chromium nickel steel (material no. 1.4301) with a fine sanding surface finish.
Procedures
The installation guidelines emphasize the use of stainless steel or copper pipelines and caution against using galvanized pipes. The switch cabinet should be located near the kitchen area.
Cleaning
The hoods feature a self-cleaning system with programmable cleaning intervals. The system uses a modular process controller to manage cleaning cycles, including the injection of cleaning agents and rinsing times.
Standards and Compliance
The hoods comply with VDI 2052 and BGR 111 regulations, ensuring safety and hygiene standards. They are TÜV-tested according to UL regulations.
Accessories
Standard accessories include separators, light fixtures, supply air dampers, exhaust air sockets, and a switch cabinet with a microprocessor for operating and cleaning processes. Some components like the cleaning agent and piping are not included in the delivery scope.
Recommendations
Ensure proper projection of the hood over kitchen equipment. Adjust water and cleaning agent consumption to suit specific project requirements. Regularly monitor and maintain the cleaning system to ensure optimal performance.
REVEX®-KH Series
The document provides detailed technical specifications and installation guidelines for the REVEX®-KH series of conventional exhaust air hoods, which include both wall-mounted (REVEX®-KH-W) and ceiling-mounted (REVEX®-KH-M) versions. These hoods are designed with automatic separator cleaning systems and are constructed from durable stainless steel.
Specifications
The REVEX®-KH-W hoods range in length from 1600 mm to 6000 mm, with widths from 900 mm to 1500 mm. The REVEX®-KH-M hoods range from 1000 mm to 3000 mm in width and have a consistent height of 420 mm.
Exhaust Capacity
The hoods support exhaust air volumes ranging from 1500 m3/h to 6500 m3/h, depending on the model and size.
Materials
Constructed from chromium nickel steel (material no. 1.4301) with a fine sanding surface finish.
Technical Features
Both hood types feature automatic separator cleaning with integrated spray nozzles for warm water cleaning and a dosing pump for cleaning agent injection. A modular, freely programmable process controller manages the cleaning cycles, allowing adjustments based on contamination levels and kitchen equipment used. Equipped with splash and jet waterproof light fixtures (IP 54 protection) that are heat resistant up to 110 °C.
Installation Guidelines
Ensure the switch cabinet is located near the kitchen area. Use stainless steel or copper pipelines from the switch cabinet to the hood. Do not use galvanized pipes and ensure exhaust air ducts are grease- and oilproof. For hoods longer than 3600 mm, two solenoid valves and two drains are required for each nozzle holder.
Accessories
Included: Light fixtures, exhaust air socket, electric wiring, suspensions for threaded rods, switch cabinet, dosing pump, and piping system. Not Included: Cleaning agent, piping up to the hood, network isolating valve, and strainer.
Compliance
The hoods are TÜV-tested in accordance with UL regulations and comply with VDI 2052 and BGR 111 regulations.
REVEX®-KH-M and EVN Series
The document provides technical specifications and details for various types of exhaust air hoods, specifically the REVEX®-KH-M and EVN series, which include ceiling-mounted and wall-mounted versions. These hoods are designed for use in commercial kitchens to manage exhaust air and grease separation efficiently.
REVEX®-KH-M Specifications
Dimensions: Widths range from 1800 mm to 3000 mm, with a consistent height of 420 mm. Exhaust Air Volume: Capable of handling up to 13,000 m3/h depending on the model. Accessories: Includes light fixtures, exhaust air sockets, electric wiring, suspensions, switch cabinet, dosing pump, and piping system for cleaning. Installation Notes: Requires additional projection for installation, and specific dimensions are recommended based on cooking equipment size.
EVN-W (Wall-Mounted) Specifications
Material: Made from chromium nickel steel with a fine sanded finish. Design: Features a durable stainless steel structure with grease and waterproof exhaust segments. Venturi Nozzle: Patented design allows for handling unheated fresh air up to 70% of the exhaust air volume. Compliance: Meets VDI 2052 and BGR 111 regulations, with TÜV and hygiene certifications. Dimensions: Widths range from 900 mm to 1600 mm, with a consistent height of 450 mm.
EVN-M (Ceiling-Mounted) Specifications
Material and Design: Similar to EVN-W, made from durable stainless steel with welded joints and rounded edges. Light Fixtures: Equipped with splash and jet waterproof light fixtures with IP 54 protection. Installation: Designed to be placed above kitchen equipment with sufficient projection over appliance edges.
General Recommendations
Ensure proper projection is added during installation. Custom sizes are available upon request. For hoods longer than 3600 mm, additional solenoid valves and drains are required.
RECOJET® RCJ-W and RCJ-M
The document provides technical specifications and descriptions for various models of induction extraction hoods, specifically the RECOJET® RCJ-W (wall-mounted) and RECOJET® RCJ-M (ceiling-mounted) versions, as well as the REJET®-W air-diffusing extraction hood.
RECOJET® RCJ-W (Wall-Mounted Version)
Dimensions: Available in lengths from 4800 mm to 6000 mm, with widths ranging from 900 mm to 1500 mm and a consistent height of 450 mm. Specifications: Includes grease drain cocks, separators, exhaust air volume specifications, light fixtures, suspensions, supply air dampers, and exhaust air sockets. Weights: Vary based on dimensions, with detailed weight specifications provided for each size. Accessories: Standard accessories include exhaust and supply air sockets, gate valves for air volume adjustment, suspensions, threaded rods, separators, light fixtures, electric wiring, adjustable nozzles, and grease drain cocks.
RECOJET® RCJ-M (Ceiling-Mounted Version)
System Description: Made of durable stainless steel with features like grease- and waterproof exhaust segments, special light fixtures, and a patented Venturi supply nozzle for handling fresh air. Dimensions: Available in lengths from 1000 mm to 6000 mm, with widths ranging from 1800 mm to 3000 mm and a consistent height of 450 mm. Specifications: Includes grease drain cocks, separators, exhaust air volume specifications, light fixtures, suspensions, supply air dampers, and exhaust air sockets. Weights: Detailed weight specifications are provided for each size. Accessories: Similar to the RCJ-W, with additional specifications for ceiling-mounted configurations.
REJET®-W (Wall-Mounted Version)
System Description: Constructed from stainless steel, equipped with grease- and waterproof exhaust segments, and features special light fixtures with polycarbonate covers. Compliance: All hoods comply with VDI 2052 and BGR 111 regulations, ensuring safety and hygiene standards.
REJET® Series
The document provides detailed technical specifications and drawings for the REJET® series of air-diffusing extraction hoods, both wall-mounted (REJET®-W) and ceiling-mounted (REJET®-M) versions. These hoods are designed for use in commercial kitchens to manage exhaust and supply air effectively.
Specifications
REJET®-W (Wall-mounted): Available in lengths from 1000 mm to 6000 mm, with widths ranging from 1000 mm to 1500 mm. The height is consistently 420 mm across all models. The hoods include grease drain cocks, separators, and exhaust air volume specifications. Light fixtures and suspension recommendations are provided, along with supply and exhaust air socket dimensions. REJET®-M (Ceiling-mounted): Similar specifications to the wall-mounted version, with lengths from 1000 mm to 6000 mm and widths from 1500 mm to 3000 mm. The height remains 420 mm. The document details the number of grease drain cocks, separators, and exhaust air volume, along with light fixtures and suspension recommendations.
Procedures and Recommendations
Ensure necessary projection is added when selecting hood dimensions. Hood dimensions should be selected based on cooking equipment dimensions, with specific additional measurements for width and length. Other sizes are available upon request.
Standards and Compliance
All hoods comply with VDI 2052 and BGR 111 regulations, ensuring safety and hygiene standards are met. Components are tested according to VDE and UL regulations.
Accessories
Standard accessories include exhaust air sockets, gate valves for air volume adjustment, suspensions for threaded rods, light fixtures, electric wiring, removable air diffuser grilles, and grease drain cocks.
Material and Construction
Hoods are constructed from chromium nickel steel (material no. 1.4301) with a fine sanding surface finish. Features include welded corner joints, rounded cutting edges, and waterproof exhaust segments.
Technical Document Summary
1. Air-Diffusing Extraction Hood REJET®-M
Specifications: Ceiling-mounted version with a weight of 172 kg. Accessories: Includes exhaust and supply air sockets, gate valves for air volume adjustment, suspensions for threaded rods, separators, light fixtures, electric wiring, removable air diffuser grille, and grease drain cocks. Performance: Supply air volume per linear meter hood is 800 m3/h.
2. Induction Grill Hood RGJ-W
Specifications: Wall-mounted version made of stainless steel with welded joints, designed to handle unheated fresh air up to 70% of exhaust air volume. Features: Equipped with grease and waterproof exhaust segments, special light fixtures with IP 54 protection, and a patented Venturi supply nozzle. Compliance: Meets VDI 2052 and BGR 111 regulations. Dimensions: Lengths range from 1000 mm to 4000 mm, with specific configurations for grease drain cocks and separators. Accessories: Includes exhaust air sockets, supply air dampers, control levers, suspensions, threaded rods, separators, and light fixtures.
3. Exhaust Air Grill Hood RGS-W
Specifications: Wall-mounted version with stainless steel structure, designed to retain surge vapors. Features: Includes grease and waterproof exhaust segments, special light fixtures, and grease drain cocks. Compliance: Meets VDI 2052 and BGR 111 regulations. Dimensions: Lengths range from 1000 mm to 4000 mm, with specific configurations for grease drain cocks and separators. Accessories: Includes exhaust air sockets, suspensions, threaded rods, separators, and grease drain cocks.
4. Exhaust Air Extraction Hood RVS-WP Restar
Specifications: Wall-mounted version with stainless steel structure, designed to retain surge vapors. Features: Includes grease and waterproof exhaust segments, special light fixtures, and grease drain cocks. Compliance: TÜV-tested and meets VDI 2052 and BGR 111 regulations. Dimensions: Lengths range from 1000 mm to 4600 mm, with specific configurations for grease drain cocks and separators.
Technical Specifications
The document provides detailed technical specifications for the RVS-WP Restar and RVS-MP Restar exhaust air extraction hoods, available in wall-mounted and ceiling-mounted versions respectively. Both types are constructed from durable stainless steel with specific dimensions and wattage requirements.
RVS-WP Restar (Wall-Mounted)
Dimensions: Width = cooking equipment width + 200 mm; Length = cooking equipment length + 400 mm. Available lengths range from 4800 mm to 6000 mm. Features include grease drain cocks, separators, light fixtures, and connecting sockets. Standard accessories include exhaust air socket, suspensions for threaded rods, and grease drain cocks.
RVS-MP Restar (Ceiling-Mounted)
Dimensions: Width = cooking equipment width + 400 mm; Length = cooking equipment length + 400 mm. Available lengths range from 1000 mm to 6000 mm. Constructed with a stainless steel structure, equipped with grease- and waterproof exhaust segments. Complies with VDI 2052 and BGR 111 regulations. Features include grease separators, light fixtures with IP 54 protection, and a grease drain cock.
Design and Compliance
Both hoods are TÜV-tested and comply with relevant safety and hygiene standards. Available in trapezoidal or slanted versions upon request.
Key Data from Tables
The tables provide detailed measurements for each hood type, including the number of grease drain cocks, maximum number of separators, exhaust air volume, and dimensions. Wattage and light fixture specifications are also detailed for each model.
Recommendations
Ensure necessary projection is added when selecting hood dimensions. Custom sizes are available upon request. For hood widths between 1000 mm and 1400 mm, specific aerosol separators are recommended.
Exhaust Air Extraction Hood RAS-W Airstar
Specifications: Wall-mounted version with dimensions ranging from 4800 mm to 6000 mm in length. Width options from 1400 mm to 1600 mm, all with a height of 300 mm. Technical Details: Includes grease drain cocks, separators, light fixtures, and connecting sockets. Exhaust air volume varies with hood length, supporting up to 5850 m3/h. Accessories: Standard accessories include exhaust air socket, suspensions for threaded rods, separators, light fixtures, and electric wiring.
X-Cyclone® Glass Hood
System Description: Made of stainless steel and safety glass, featuring a self-cleaning RXZ separator with flame-arresting capability. Technical Details: Length options from 1000 mm to 4000 mm, with exhaust air volume up to 2250 m3/h. Includes adjustable throttle valve and exhaust air duct.
RGN Recirculation Hood
System Description: Stainless steel structure with grease- and waterproof segments. Equipped with X-Cyclone® separators and RGN 99 odour filters. Odour Elimination: Utilizes a two-stage separation process with potassium permanganate and zeolite for odour neutralization. Technical Details: Suitable for retrofitting, with a pressure loss of 120-180 Pa. Fan specifications include a nominal voltage of 230 V AC and a volume flow of 1400 m3/h.
Technical Document Summary
1. Specifications
The document provides detailed specifications for various kitchen ventilation systems, including the RGN recirculation wall-mounted extraction hood, ECOJET® low-velocity air diffuser, REVEX® D exhaust air ceiling, and REDE induction ceiling. Each system is designed to meet specific hygienic and safety standards, such as VDI 2052 and BGR 111.
2. RGN Recirculation Wall-Mounted Extraction Hood
This section outlines the dimensions, wattage, and accessories for the RGN recirculation hood. Key features include grease separators, light fixtures, and a radial high-performance fan. The hood dimensions should be selected based on the cooking equipment size, with additional projections required.
3. ECOJET® Low-Velocity Air Diffuser
The ECOJET® diffuser is designed for integration into existing ceilings, supporting air management in kitchens. It features a stainless steel housing, adjustable lateral socket, and perforated metal sheets for draught-free air inflow. Various sizes and configurations are available, with standard accessories including supply air sockets and throttle valves.
4. REVEX® D Exhaust Air Ceiling
The REVEX® D system includes automatic separator cleaning and is designed to prevent soot accumulation. It features a closed duct system with grease collecting channels and integrated cleaning facilities. The system is controlled by a modular process controller, allowing for customizable cleaning intervals and monitoring.
5. REDE Induction Ceiling
The REDE system combines exhaust and supply air functions, with closed hoods and thermal insulation for supply air. It includes patented Venturi nozzles and is designed for energy efficiency. The system requires compliance with VDI 2052 projections and includes various components for installation.
6. Installation and Accessories
Each system includes specific installation guidelines and standard accessories, such as threaded rods, separators, and control units. Some components, like cleaning agents and piping, are not included and must be provided by the customer.
Specifications and Equipment Layout
The document outlines the specifications for kitchen equipment, including the connected load and type of power. It also includes an equipment layout plan.
Offer Preparation by REVEN®
REVEN® prepares offers with detailed drawings and calculations based on submitted documents. This includes ceiling drawings, detailed offers, calculations for supply and exhaust air volumes, economic efficiency evaluations, and lighting requirements.
REDE Ceiling Layouts
Ventilating ceilings with straight flat panels are installed horizontally. The system includes supply air nozzle hoods, low-velocity supply air diffusers, exhaust air hoods, and wall junction brackets.
Technical Data for Induction Ceiling REDE
Exhaust and supply air hoods are arranged above emission sources. Untempered fresh air flows through insulated supply air hoods, with a patented Venturi nozzle preventing airflow turbulence. The system captures fumes and vapors, transporting them to exhaust air hoods.
REDE Exhaust Air Ceiling Hoods
Two types of hoods are available: peripheral with one separator row and central with two. They are made of stainless steel and include grease separators and condensate drainage systems.
Energy-Saving Ventilating Ceiling REDE
The number of separators is determined by the air volume to be extracted. Proper airflow velocity is crucial for effective separation and noise reduction. Lighting fixtures are integrated for excellent workplace lighting.
Supply Air Hood with Nozzles
Available in single- and double-sided versions, these hoods are made of stainless steel and include regulating dampers for airflow adjustment.
RLD Exhaust Air System
The RLD system complies with VDI 2052 and BGR 111 regulations, preventing soot accumulation. It includes waterproof and grease-tight segments with integrated grease collecting channels.
Technical Data for RLD Exhaust Air
Exhaust air hoods are made of chromium nickel steel and include grease separators. The system is TÜV-tested and includes integrated lighting fixtures for easy cleaning and excellent lighting.
Accessories
Standard accessories include exhaust air sockets, supply air dampers, threaded rods, and separators.
RGH Large-Scale Kitchen Hood
Complies with VDI 2052 and BGR 111 for hygiene and safety. Features include waterproof and grease-tight segments, grease separators, and a closed duct system. Constructed from chromium nickel steel with a fine sanded finish. Components include exhaust air duct segments, ceiling panels with integrated lights, and supply air hoods.
RFD-SSP Flat Ceiling
Uniform composite structure, splash water-proof, and flame arresting. Panels are removable and dishwasher-safe, eliminating the need for inspection openings. Includes integrated lighting strips and complies with workplace safety regulations. Available in materials like chromium nickel steel and aluminum with various finishes.
RSD-SSP Sound-Absorbing Ceiling
Composite structure with sound-absorbing panels backed by waterproof and vapour-tight plastic film. Panels are removable for cleaning and not recommended above high emission sources. Sound absorption coefficient approximately 10 dB (A), with noise reduction dependent on coverage and kitchen architecture. Tested by the Fraunhofer Institute for Building Physics.
Technical Data and Compliance
All systems are TÜV-tested and comply with UL regulations. Materials include chromium nickel steel and aluminum, with options for anodized or powder-coated finishes. Lighting fixtures are integrated and comply with IP54 protection standards.
Conclusion
The document provides detailed technical specifications for kitchen ventilation systems, emphasizing compliance with safety and hygiene standards, material quality, and system components.
RGN-RK Duct Separators
The document provides detailed technical specifications for various RGN-RK duct separators, each equipped with a different number of odour neutralization cartridges. The exhaust air volume ranges from 800 m3/h to 7200 m3/h, with a consistent total pressure loss of approximately 600 Pa across all models. The weight of the units varies from 95.5 kg to 371 kg depending on the model.
Design and Installation
Each model includes detailed drawings with side and top views. It is crucial to specify the direction of the inspection door (left or right) relative to the airflow during installation.
UV Systems
The document describes the UV systems used in conjunction with the duct separators. These systems utilize ultraviolet radiation for air purification, with wavelengths ranging from 1 nm to 380 nm. The UV systems are designed with a single longlife UV tube made of synthetic quartz, offering better accessibility and easier maintenance compared to conventional systems.
Operational and Maintenance Instructions
The document outlines the procedure for removing and installing UV tubes, emphasizing the importance of not touching the tubes with bare hands. It also provides guidelines for cleaning and maintaining the separators and tubes, including the use of lint-free cloths and avoiding abrasive cleaning agents.
Safety and Compliance
Safety measures include wearing UV-protection glasses and ensuring proper cooling systems for high-performance lamps. The document also highlights compliance with EC directives and the importance of adhering to safety standards during operation.
Manufacturer's Declaration
The document includes a declaration of conformity with EC directives, ensuring that the products meet the necessary safety and performance standards.
Additional Information
The document provides a questionnaire to tailor UV system quotations to specific requirements, emphasizing the importance of compliance with DIN 18869-7 standards for ozone-resistant components.
RGV-RK Duct Separator System
The document provides a detailed description of the RGV-RK duct separator system with UV filter technology, designed for efficient exhaust air cleaning and odor elimination in the food processing industry and commercial kitchens. It outlines the system's three-stage filtration process, technical specifications, and maintenance guidelines.
Filtration Stages
First Stage: Utilizes the X-Cyclone® high-performance separator to remove oils, grease, emulsions, and solid particles. Second Stage: Employs a UV system to filter out odorous matter and gaseous pollutants, integrated into the RGV-RK housing and compliant with DIN 18869-7. Third Stage: Features a stainless steel reactor for efficient oxidation of odor particles, using a catalytic converter with high-density stainless steel packing.
Technical Specifications
Various models (RGV-RK 2, 3, 4, 8, 12) with exhaust air volumes ranging from 800 m3/h to 5200 m3/h. Total pressure loss of 200 Pa across all models. Weight varies from 67 kg to 260 kg depending on the model. Stainless steel housing with a minimum thickness of 1.5 mm.
Additional Features
All basic elements are reusable and can be cleaned. Flame-arresting capability tested according to UL Directive 1046 and DIN 18869-5. Optional spare rack for additional stainless steel reactor installation.
Maintenance and Compliance
System monitored via a switch cabinet with operating hours counter and signal lights for maintenance alerts. Compliance with the two-seconds rule for airflow from the UV zone to the outlet. Longlife UV tubes with a service life of up to 20,000 operating hours.
RK2 Duct Separator
Independent module for horizontal exhaust air ducts with a stable, torsion-free housing. Pressure loss of 800 Pa with a recommended airflow velocity of 2 m/s. Optional agglomerator stage for enhanced particle separation.
RBS Block Units
Compact fan units for supply and exhaust air, suitable for rooftop installation. Features sound and heat insulation, easy maintenance, and weatherproof design. Equipped with powerful fans, stable box frame, and complete internal electrical wiring.
Specifications
Wall thickness: 40 mm. Sheet thickness: 1.0 mm. Interior and exterior: galvanized steel. Insulation: mineral wool.
Supply Air Section
Weather-protection intake hood made of galvanized steel. Louvered damper with longitudinal slat gaskets or airtight as per DIN 1946 T. 4. Dimensions: W = 480 mm, H = 580 mm. Condensate collecting trough dimensions: W = 680 mm, L = 240 mm.
Filter Section
Panel filter, extractable, Class F 5. Dimensions: 592 x 592 x 94 mm. Initial resistance: 53 Pa, Design resistance: 153 Pa. Separating medium: folded, glass-fibre free polypropylene.
Fan Section
Enclosed radial fan with belt drive. Air-handling capacity: 2800 m3/h. External pressure: 300 Pa, Total pressure: 491 Pa. Power consumption: 0.53 kW, Operating speed: 2204 r.p.m. Sound power level: 79 dB (A), Efficiency: 73%.
RSC Systems – Speed Control
Intelligent extraction hoods with REVEN® sensors for efficient ventilation. Sensors wired with automatic controller and exhaust air fan. Suitable for upgrading installed extraction hoods. Design involves assessing the right number of sensors based on kitchen equipment.
REVEN®-O-MAT Fire-Extinguishing System
Developed for automatic fire protection of kitchen equipment. Consists of extinguishing agent container and automatic trigger ANSUL AUTOMAN. System fights fires by spraying ANSULEX extinguishing agent. Mechanical triggering with ANSUL-AUTOMAN and extinguishing agent tank. Approved by UL, ULC, and NFPA standards.
Components and Design
Piping includes manifold, duct nozzle, hood nozzle, and object protection piping. Extinguishing agent tank capacity: 11.4 liters, made of stainless steel. AUTOMAN trigger unit with pressure adjustment and zero potential microswitch. Extinguishing nozzles designed for specific applications.
REVEN®-O-MAT and Guardian Fire-Extinguishing Systems
This document provides technical specifications and operational guidelines for the REVEN®-O-MAT and Guardian fire-extinguishing systems, as well as the Ultra Cleaner Type UC-OH2. It includes details on system components, installation requirements, and operational procedures.
REVEN®-O-MAT Fire-Extinguishing System
Components: Includes protection cap, dirt trap, nozzle body, and brass nozzle. The system uses end and series detectors to trigger the extinguishing process. Installation Requirements: Requires cabling between the snap switch and kitchen switch cabinet. An alarm horn is recommended for alerting personnel. Operation: The system is triggered by soldered struts that melt at specific temperatures. It requires a customer-installed shut-off system for power supply to kitchen equipment.
Guardian Fire-Extinguishing System
System Description: Designed for private kitchen extraction hoods, it uses a liquid extinguishing agent that forms foam to suffocate flames and cools the fire source. Components: Includes a pressure tank, brass valve, pressure gauge, and high-pressure spray nozzles. The system is approved by UL and German testing institutes. Operation: The system is triggered by sensors detecting fire, spraying extinguishing agent onto the fire source.
Ultra Cleaner Type UC-OH2
Application: Suitable for commercial kitchens, hotels, offices, and private homes to remove pollutants like smoke, dust, and allergens. Specifications: Dimensions are 650 mm x 400 mm x 450 mm, with a weight of 30 kg. It operates at 110 V 60 Hz or 220 V 50 Hz, with an air-handling capacity adjustable up to 500 m³/h. Features: Includes washable pre-filter, optional gas filter, and HEPA® H13 filter. It has a noise level between 0 dB (A) to 50 dB (A) and an air cleaning efficiency of >99.97% for particles >0.3 µm.
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REVEN air cleaning food industry 3.2-1

We wo the n’t le n ave you i REVEN ® Ventilation and Filtering Systems for the Food Industry fog ! 3.2

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REVEN air cleaning food industry 3.2-2

REVEN® Contents INTRODUCTION 1 p. 2 - 17 Basic element X-Cyclone ® p. 18 - 33 The separators made by Rentschler REVEN® ­Lüftungssysteme GmbH efficiently separate oils, emulsions and other fluids. 2 p. 34 - 259 2.1. REVEX® – Induction hood with condensation separation and automatic separator cleaning p. 34 - 99 2.2. EVN – Inducing extraction hood p. 100 - 121 2.3. RECOJET® RCJ – Inducing extraction hood p. 122 - 147 2.4. REJET® – Air­diffusing extraction hood p. 148 - 173 2.5. RGJ – Induction grill hood p. 174 - 181 2.6. RGS – Exhaust air grill hood p. 182 - 189 2.7. RVS Restar – Exhaust air extraction...

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REVEN air cleaning food industry 3.2-3

Contents 5 ODOUR NEUTRALIZATION RGN-RK p. 324 - 337 Duct separator module ­ suitable for installation in horizontal exhaust air ducts. 6 UV SYSTEMS p. 338 - 347 The REVEN® UV tubes use amalgam instead of mercury. Tenfold UV­power increase! 7 DUCT SEPARATORS 7.1. R G V- R K – p. 348 - 363 Duct separator with UV filter system and three­stage high performance technology for odour reduction. S. 348 - 357 7.2. X-Cyclone® RK2 – Completely assembled duct module suitable for installation in horizontal exhaust duct systems, solid welded torsion­free steel sheet housing. S. 358 - 363 8 BLOCK UNITS RBS...

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REVEN air cleaning food industry 3.2-4

Experience and progress Progress In the year 1980, Rentschler REVEN®­Lüftungssyteme GmbH evolved from the family­owned company that was founded in 1905. Right from the beginning, REVEN® has specialized in the manufacturing of stainless steel ventilating ceilings and cooker extraction systems for commercial large­scale kitchens. Today, REVEN® also manufactures industrial oil­mist separators and high­ performance filters. Drei Generationen der Familie Rentschler The goal of the company’s marketing and corporate activities has always been “clean air” in all of the three sectors in accordance with...

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REVEN air cleaning food industry 3.2-5

Efficient manufacture Manufacture Our production in Sersheim is automated to a great extent. We process coiled chromium­nickel steel and aluminium alloys. Copper and other materials are used on request. Computer­controlled processing machines cut the metal sheets to size, straighten, emboss and punch them and drill the necessary holes into the standardized pre­shaped parts. The high degree of automation guarantees perfectly reproducible quality on a high level. Our production is organized in line with the principle of lean manufacturing: the team­oriented manner of working motivates the workforce...

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REVEN air cleaning food industry 3.2-6

System The “modular system concept” above all else The series components of our high­rise warehouse form the skeleton of our entire product range. The combination of these components with individually shaped parts and the desired accessories constitutes the final product. In order to reduce assembly expenditure on site, we deliver our systems in pre­assembled condition to the greatest possible extent. It goes without saying that we apply the most stringent quality control procedures and final tests before assembly and delivery of the components. This means that our customers receive a high-end...

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REVEN air cleaning food industry 3.2-7

RXZ Clean air with the highperformance RXZ separator One of the most important components among the REVEN® ventilation range is the X­Cyclone® separating system. The mechanical separating system, which was developed by REVEN®, works without auxiliary energy or material and is internationally patented. Air pollutants such as grease, oil, vapour, emulsions or other fluids that occur in the form of aerosols are separated to a very high extent. Further development produced the REVEN® Ultra Cleaner, a compact separating system, ready for connection, which offers a very high degree of efficiency and...

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REVEN air cleaning food industry 3.2-8

Individual and always the right fit: Cooker extraction hoods! In­house design and production are the best preconditions for customized solutions with an appealing look and perfect technology that adapt to any space requirements. Our single hoods are available in various lengths up to 6 m, in divided or single­piece, wall or ceiling­mounted versions. Our compact grill hoods with high extraction capacity are a specialty for small kitchens particularly in the system catering. The combined supply and exhaust hoods REJET® and RECOJET® are more and more in demand for kitchens with a low room height....

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REVEN air cleaning food industry 3.2-10

Ventilat Integral solution: Ventilating kitchen ceilings The most stylish and cleanest solution for large­scale kitchens is a ventilating ceiling from REVEN®. It spans from wall to wall and offers the highest level of hygiene and maintenance convenience. You can easily relocate any grease separator when you supplement or modify your kitchen equipment. Metal ceilings are increasingly used in sculleries too. They are easier to maintain and protect the building from the effects of moisture. The periodical painting of the ceiling and the disturbance this causes can be dispensed with too. REVEN® sound­...

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REVEN air cleaning food industry 3.2-11

ting Kitchen Ceilings 11

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REVEN air cleaning food industry 3.2-12

Show kitchens Show Kitchens System catering kitchens are becoming increasingly smaller, despite their higher productivity. The space gained is added to the service area where the turnover is realized. REVEN® complies with this development and offers power­ ful modules which produce hood and ceiling solutions that are compatible with the structural dimensions even in most confined spaces. We deliver extraction hoods and mini ventilating ceilings for stylish show kitchens or grill rooms, true to dimensions and in any shape and size. These include asymmetrical versions and corner solutions, which...

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REVEN air cleaning food industry 3.2-13

Tested high tech components High Tech The vapour­dependent speed control of the fans contributes to energy saving, even though the ventilation runs continu­ ously outside of the main cooking times. The sensor­ controlled speed control system can be fitted subsequently. The acoustic ceiling elements with adjustable noise reduction were tested by the Fraunhofer Institute. We offer an odour neutralizer for the removal of smells from the extracted air. REVEX® autoclean extraction hoods and ventilating ceilings clean their separators automatically at defined intervals or according to a comfort program....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.