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RB & PM Catalogue

RB & PM Catalogue
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RB & PM Catalogue

Product catalog summary
Overview: The document is a technical catalogue from Renold, detailing specifications and guidelines for PM and RB couplings used in various industrial applications. It includes dimensions, weights, inertias, alignment recommendations, and technical data for predicting system torsional vibration characteristics.
Specifications: The document provides detailed specifications for different coupling sizes ranging from 0.4 to 7000, including dimensions (A, B, C, D, etc.), maximum speed, weight, and inertia. It also lists allowable misalignment values (radial, axial, and conical) and maximum torque values for each coupling size.
Procedures: The document outlines procedures for predicting system torsional vibration characteristics and actual coupling temperature. It includes steps for using torsional stiffness data, calculating heat load, and adjusting for temperature correction factors.
Standards and Recommendations: Recommendations include dynamic balancing for operations above 80% of maximum coupling speed and initial alignment not exceeding 25% of specified data to account for deterioration over time. The document also advises on calculating forces on machinery to ensure they do not exceed manufacturer allowances.
Technical Data: The technical data section provides information on torsional stiffness, dynamic magnifier correction factors, and allowable dissipated heat at ambient temperatures. It includes tables for rubber grades (SM 60, SM 70, SM 80) and their respective dynamic magnifiers and temperature correction factors.
Key Tables and Figures: The document contains tables detailing dimensions, weights, inertias, and alignment data for various coupling sizes. It also includes tables for predicting torsional vibration characteristics and coupling temperature adjustments based on rubber grades and ambient conditions.
Critical Information: Key parameters include maximum speed, allowable misalignment, maximum torque, and dynamic torsional stiffness. The document emphasizes the importance of accurate initial alignment and dynamic balancing for optimal coupling performance.
Technical Document Summary
Specifications:
The document provides detailed specifications for various coupling sizes, including maximum axial force, nominal torque, maximum torque, vibratory torque, allowable dissipated heat, maximum speed, dynamic torsional stiffness, radial stiffness, and axial stiffness. These specifications are crucial for selecting the appropriate coupling for specific applications.
Procedures:
The selection procedure involves calculating the application torque using the formula TNORM= 9549 x (P/n) Nm and ensuring that TMAX is less than TKmax. It also includes checking the coupling's maximum speed and bore capacity. The document emphasizes the importance of consulting Renold Hi-Tec for applications that exceed catalogue limits.
Standards and Recommendations:
The document references DIN 740 standards for nominal and maximum coupling ratings. It also provides service factors for different prime movers and driven equipment, which are essential for ensuring the coupling's reliability and performance.
Design Variations:
The PM Coupling can be adapted to meet customer needs with variations such as spacer couplings, cardan shaft couplings, torque limiting couplings, and brake disk couplings. These variations enhance the coupling's functionality for specific applications.
Calculation Service:
Renold Hi-Tec offers a consultancy service for torsional vibration analysis, which is critical for optimizing coupling selection and ensuring system stability. The document includes examples of transient torsional vibration analysis to illustrate the benefits of using Renold Hi-Tec couplings.
Rubber Information:
The document provides information on different rubber types used in couplings, including their resistance to compression set, flexing, cutting, abrasion, oxidation, oil and gasoline, acids, and water swelling. It also specifies the maximum continuous service temperature for each rubber type.
Overview: The document provides detailed information on Renold Hi-Tec Couplings, focusing on their design, applications, and performance characteristics. It highlights the use of rubber blocks and elements in the couplings, emphasizing strict quality control and frequent testing during production.
Specifications: The couplings are designed to operate within a service temperature range of -50°C to 200°C. They are flame-proof and offer high damping capabilities. Various rubber block types are used, including Renold 45, 60, 70, 80, and 90, each with specific damping characteristics.
Design and Materials: The couplings utilize non-bonded components, allowing for the use of various synthetic elastomers. These materials provide significant advantages for specialized applications, enhancing the couplings' performance in specific engineering contexts.
Damping Characteristics: The document explains the relationship between coupling damping, torsional stiffness, and frequency, described by the dynamic magnifier M. The damping energy ratio, or relative damping, is also discussed, providing insights into the mechanical energy conversion during vibration cycles.
Product Performance: Renold products undergo rigorous testing and quality control to meet performance levels and tolerances. However, customers are advised to verify these parameters for their specific applications and environments.
Applications: The document lists various coupling ranges and their applications, including marine propulsion, power generation, compressors, construction plants, steel mills, and more. Each range is designed to meet specific operational needs, such as controlling resonant torsional vibration and ensuring long life.
Product Range: Renold offers a diverse range of gears and couplings, including worm gears, helical drives, and mechanical variable speed solutions. The company provides custom-engineered solutions for various industries, including mass transit and materials handling.
Contact Information: The document provides contact details for Renold's offices worldwide, ensuring customers can reach out for further information and support.
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Catalog excerpts

RB & PM Catalogue-1

RB and PM Hi-Tec Industrial Couplings Superior Coupling Technology www.renold.com

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RB & PM Catalogue-2

2 I RB and PM Catalogue Introduction Over 50 years of experience Renold Hi-Tec Couplings has been a world leader in the design and manufacture of torsionally flexible couplings for over 50 years. Commitment to Quality As one of the first companies in the UK to gain approval to EN ISO 9001:2008, Renold Hi-Tec couplings can demonstrate their commitment to quality. • Measurement of torsional stiffness up to 220 kNm • Full scale axial and radial stiffness measurement • Misalignment testing of couplings up to 2 metres diameter • Static and dynamic balancing • 3D solid model CAD • Finite element analysis...

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RB & PM Catalogue-4

4 I RB and PM Catalogue RB Flexible Coupling General purpose, cost effective range, which is manufactured in SG iron for torques up to 41kNm. The Standard Range Comprises • • • • Shaft to shaft Shaft to shaft with increased shaft engagement Flywheel to shaft Flywheel to shaft with increased shaft engagement Applications • • • • • • • • Generator sets Pump sets Compressors Wind turbines Metal manufacture Bulk handling Pulp and paper industry General purpose industrial applications Features Benefits • • Ensuring continuous operation of the driveline in the Intrinsically fail safe unlikely event...

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RB & PM Catalogue-5

RB and PM Catalogue I5 RB Typical Applications Diesel generator set. Coupling fitted between the engine and alternator. Diesel Generator Set. Coupling fitted between the engine and alternator. Pump sets. Coupling fitted between diesel engine and centrifugal pump. Steel mills. Couplings fitted on 35 tonne overhead crane, and on table roller drives. Steel mills. Couplings fitted to table roller drives on rolling mills and furnace discharge tables. www.renold.com

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RB & PM Catalogue-12

12 I RB and PM Catalogue RB Technical Data 1.1 Torque Capacity - Diesel Engine Drives 2.1 The RB Coupling is selected on the “Nominal Torque TKN”without service factors for Diesel Drive applications. The full torque capacity of the coupling for transient vibration whilst passing through major criticals on run up, is published as the maximum torque. (TKMAX = 3 x TKN). There is additional torque capacity built within the coupling for short circuit and shock torques, which is 3 x TKMAX. The published “Vibratory Torque TKW”, relates to the amplitude of the permissible torque fluctuation. The vibratory...

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RB & PM Catalogue-13

RB and PM Catalogue I 13 RB Technical Data 2.6 Si70 SM 60 SM 70 SM 80 Rubber Grade SM 60 SM 70 SM 80 Si70 2.5 2.5.1 2.5.2 Tempmax °C St 200 St200 = 0.48 100 St100 = 0.75 100 St100 = 0.63 100 St100 = 0.58 SM 70 is considered “standard” Dynamic Magnifier at 30°C (M30) Dynamic Magnifier at 100°C (M100) 8 10.7 6 9.5 4 6.9 7.5 M200=15.63 SM 70 is considered “standard” Prediction of the actual coupling temperature and torsional stiffness Use the torsional stiffness as published in the catalogue, this is based upon data measured at 30˚C and the dynamic magnifier at 30˚C. (M30) Compare the synthesis...

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RB & PM Catalogue-15

The RB Coupling can be adapted to meet customer requirements, as can be seen from some of the design variations shown below. For a more comprehensive list, contact Renold Hi-Tec. Spacer Coupling Cardan Shaft Coupling Spacer Coupling. Used to increase distance between shaft ends Cardan Shaft Coupling. Used to increase the distance between and allow easy access to driven and driving machines. shaft ends and give a higher misalignment capability. Coupling with Long Boss Inner Member Brake Drum Coupling Coupling with long boss inner member and large boss driving Coupling with brake drum for use on...

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RB & PM Catalogue-16

16 I RB and PM Catalogue PM Features and Benefits Heavy duty steel coupling for torques up to 6000KNm. The Standard range comprises • • • • Shaft to shaft Flange to shaft Mill motor coupling Brake drum coupling Applications • • • • • • • • Metal manufacture Mining and mineral processing Pumps Fans Compressors Cranes and hoists Pulp and paper industry General heavy duty industrial applications Features Benefits • Severe shock load protection • Giving protection and avoiding failure of the driveline under • Intrinsically fail safe • • Maintenance free • • Vibration control • • Zero backlash • •...

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RB & PM Catalogue-17

RB and PM Catalogue I 17 PM Typical Applications Fan Drive. Coupling fitted between the variable frequency electric motor and the fan. Ladle Crane. Couplings fitted on the input and output of the main hoist and long travel. Conveyor. Couplings fitted on the input and output on conveyor drives. Steam Turbine Gerator Set. Coupling fitted between the gearbox and alternator. Eiffle Tower main lift. Coupling with brake disc fitted between the electric motor and the gearbox that raises, lowers and brakes lift. www.renold.com

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RB & PM Catalogue-22

22 I RB and PM Catalogue PM Technical Data 1.1 Prediction of the System Torsional Vibration Characteristics. 2.2.2 An adequate prediction of the system torsional vibration characteristics can be made by the following method. 1.1.1 Compare the synthesis value of the calculated heat load in the coupling (PK) at the speed of interest to the “Allowable Heat Dissipation” (PKW). The coupling temperature rise PK ºC = Tempcoup = x 70 ( ) PKW Use the torsional stiffness as shown in the technical data, which is based upon data measured The coupling temperature = ϑ ϑ = Tempcoup + Ambient Temp. at a 30˚C...

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RB & PM Catalogue-26

The PM Coupling can be adapted to meet customer needs as can be seen from some of the design variations shown below. For a more comprehensive list contact Renold Hi-Tec. Torque Limiting Coupling Vertical Spacer Coupling Combination with a torque limiting device to prevent damage to driving and driven machine under shock load. Brake Disk Coupling Combination with a brake disc, for use on cranes, fans and conveyor drives. (Brake drum couplings also available). Cardan Shaft Coupling Cardan Shaft Coupling. Used to increase the distance between shaft ends and give a higher misalignment capability....

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