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Full Industrial Coupling Catalogue

Full Industrial Coupling Catalogue
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Full Industrial Coupling Catalogue

Product catalog summary
Overview
Renold Gears specializes in manufacturing high-quality gear units and couplings that are dimensionally interchangeable with other manufacturers, facilitating easy replacement and potential upgrades. They offer custom-made solutions tailored to specific customer requirements without compromising availability or cost.
Product Availability
Popular gearboxes are readily available from local distribution stock, supported by extensive stocks from the UK manufacturing plant.
Service Excellence
Renold is renowned for service excellence and customer care, providing optimal solutions using the latest technology for industries such as steel, food processing, and textile machinery.
Quality and Reliability
With over 100 years of experience, Renold guarantees quality and reliability in its power transmission products, designed and manufactured under the BS EN ISO 9001:2000 Quality Assurance System.
Testing Capabilities
Renold's testing capabilities include radial and axial stiffness measurement, torsional vibration analysis, misalignment testing, torsional stiffness measurement, static and dynamic balancing, noise attenuation testing, and finite element analysis.
Manufacturing Locations
Renold has manufacturing facilities in Cardiff, Wales; Halifax, England; and Westfield, New York, USA, equipped with state-of-the-art machining and inspection facilities.
Typical Applications
Renold's couplings are used in various applications, including conveyors, pumps, compressors, and more. Specific products like Hydrastart, Pinflex, Crown Pin, Spider Jaw, and Gearflex cater to different industrial needs.
Product Specifications
The document provides detailed specifications for various coupling types, including maximum power, weight, shaft size, speed, outer diameter, and torque, along with a comparison chart highlighting the characteristics and capabilities of different coupling types.
Coupling Selection Guide
The guide assists in selecting the appropriate coupling based on drive power and application requirements, categorizing them into high-speed, torsionally flexible, and other specific needs.
Introduction
This document provides a comprehensive guide for selecting and installing couplings, focusing on alignment, misalignment types, and torsional flexibility. It includes detailed procedures for selecting the appropriate coupling based on power, speed, and shaft dimensions.
Misalignment Types
  • Angular Misalignment: Occurs when shaft axes are inclined to each other.
  • Parallel Offset: Occurs when shaft axes are parallel but laterally displaced.
  • End Float (Axial): Ability to accommodate axial displacement.
  • Torsional Flexibility: Necessary for damping shock and impulsive loadings.
Selection Criteria
  • Power to be transmitted (normal, maximum, continuous, or intermittent).
  • Characteristics of the drive (type of prime mover, degree of impulsiveness).
  • Speed in RPM (normal and maximum).
  • Dimensions of shafts (diameter, length, keyway particulars).
Selection Procedure
  1. Determine nominal power (K) in kW.
  2. Select load classification (S, M, H) from Table 1.
  3. Establish Service Factor (fD) from Table 2.
  4. Select factor for starts per hour (fS) from Table 3.
  5. Calculate Selection Power (Ks = K x fD x fS).
  6. Check coupling compatibility with shaft diameters.
Load Classification by Application
Applications are classified as Steady (S), Medium Impulsive (M), or Highly Impulsive (H) based on their operational characteristics.
Example of Selection
An example is provided for selecting a coupling to transmit 7.5kW at 1440 RPM, resulting in a selection power of 13.5 kW and an equivalent power of 0.9375 kW at 100 RPM.
Key Stress and Dimensions
  • Permissible key stress is 70N/mm².
  • Keyway dimensions are provided for both metric and imperial systems.
Service Factors and Warnings
Service factors are provided for different prime movers and driven machinery characteristics. Warnings emphasize the need for suitable guards on rotating equipment.
Spiderflex Couplings
Details on Spiderflex couplings, which offer torsional flexibility and shock absorption, are provided. These couplings are maintenance-free and suitable for various industrial applications.
Overview: This document provides detailed specifications and information on various types of couplings offered by Renold, including Pinflex Brakedrum Couplings, Pinflex Shearpin Couplings, Crownpin Couplings, Tyreflex Couplings, and Discflex Couplings. Each section includes technical specifications, features, benefits, and applications.
Pinflex Brakedrum Couplings:
  • Available in sizes PFBD1 to PFBD8, with power capacities ranging from 8.1 kW to 258.8 kW and torque capacities from 774 Nm to 24,714 Nm.
  • Designed for high-speed applications up to 3600 rpm.
  • Includes dimensions for bore sizes, drum diameters, and coupling mass.
Pinflex Shearpin Couplings:
  • Offers resilient and soft start capabilities with shear torque ranging from 194 Nm to 8,130 Nm.
  • Suitable for speeds up to 6,800 rpm.
  • Includes detailed dimensions and mass for each coupling size.
Crownpin Couplings:
  • Heavy-duty couplings designed for shock load conditions with maximum power of 2,611 kW and torque of 249,400 Nm.
  • Features neoprene rubber buffers for flexibility and maintenance-free operation.
  • Applications include conveyors, cranes, fans, and general industrial uses.
Tyreflex Couplings:
  • Highly flexible couplings with maximum power of 65.8 kW and torque of 6,270 Nm.
  • Designed for high misalignment capabilities and shock absorption.
  • Applications include compressors, pumps, and roller table drives.
Discflex Couplings:
  • General-purpose, torsionally flexible couplings with maximum power of 45 kW and torque of 4,298 Nm.
  • Compact design with options for urethane or reinforced rubber discs.
  • Suitable for bottling machines, compressors, mixers, and pumps.
Key Features Across Couplings:
  • Maintenance-free designs with minimal wearing parts.
  • Flexibility in installation due to misalignment capabilities.
  • Options for fire retardant and anti-static elements for specific environments.
Overview: The document provides detailed specifications and guidelines for Renold Gearflex couplings, focusing on various series and types, including A, B, D, and NTS series. It covers aspects such as maximum bore sizes, speed limits, misalignment capabilities, and ordering codes.
Specifications:
  • Maximum Bore: The maximum bores are absolute limits, with a recommended boss to bore ratio of at least 1.5 for standard applications. Overbore approval must be consulted with Renold.
  • Speed: Exceeding specified speeds may require additional balancing.
  • Misalignment: Different series accommodate varying degrees of misalignment, with factors provided for calculating ratings at different angles.
Procedures:
  • For misalignments less than specified degrees, multiply nominal catalogue values by the given factors.
  • Critical speeds must be checked with Renold for specific applications.
Norms and Recommendations:
  • Consult Renold for overbore approval and critical speed checks.
  • Use appropriate service factors for gear tooth torque ratings.
Key Data from Tables:
  • Coupling sizes, power, torque, speed, bore dimensions, and misalignment capabilities are detailed for each series.
  • Specific ordering codes are provided for different configurations and series.
Additional Features:
  • Renoldflex couplings offer torsionally rigid, backlash-free drives with high tensile steel construction.
  • Modular component assembly allows for adaptation to various applications.
Capacity and Specifications
- Maximum power at 100rpm: 482kW
- Maximum torque: 46000Nm using HTT flexible elements
Features and Benefits
- Torsionally stiff, ideal for precision machines
- 100% maintenance-free, ensuring long life with minimal wear
- Capable of handling misalignment, allowing flexible installation
- Zero backlash for operational accuracy
- Suitable for high operating temperatures up to 240ºC
- Available with taper bored and cone clamp hubs
- High transmissible torque (HTT) flexible elements available from size 70
- Suitable for high operating speeds
Standard Range
- Shaft to Shaft
- Spacer type
Applications
- Pumps, Fans, Blowers, Material handling
- Servo motor drives, Machine tools, Presses
- Cranes, Wind turbines, General industrial applications
General Details
- 100% steel construction with steel hubs
- Stainless steel laminated flexible elements
- Can be certified for use in potentially explosive atmospheres according to ATEX directive 94/9/EC
Coupling Weights and Dimensions
- Detailed dimensions and weights are provided for various coupling sizes, indicating the pilot bore, maximum bore, and spacer lengths.
Renoldflex Couplings
- Available in Type A (Single disc pack) and Type B (Double disc pack)
- Torsional stiffness and misalignment capabilities are specified for each size
Selection and Service Factors
- Selection of coupling size involves considering service factors such as misalignment, load classification, and temperature
- Misalignment factor (f1), Load factor (f2), and Temperature factor (f3) are defined to aid in selection
Hydrastart Fluid Coupling
- Suitable for soft starting high inertia machinery
- Features include high inertia controlled torque, soft start, overload protection, and energy saving
- Operating principles involve hydraulic oil fill and slip management
Safety and Operational Considerations
- Caution advised for handling hot components and changing oil
- Effect of starting on electric motors is discussed, highlighting benefits of HydraStart couplings in reducing current peaks and overheating.
HydraStart Couplings Overview
HydraStart fluid couplings are designed for use with industrial machinery driven by internal combustion engines. They allow engines to develop maximum torque without stalling and promote rapid acceleration to normal load speed. The coupling's torque capacity varies with slip values and speeds, ensuring efficient load handling.
Specifications and Performance
The HydraStart coupling matches the resisting torque of the driven machine, allowing acceleration up to running speed, which is between 94% and 98% of the driving speed. Larger coupling sizes are available up to 2000kW at 1400 RPM. The selection chart provides guidance on choosing the appropriate coupling size, with recommendations to select the next largest size if on a dividing line.
Safety and Application Guidelines
Hydraulic couplings will not compensate for an undersized electric motor. Rotating equipment must be guarded to prevent injury. The system designer must ensure the coupling application does not endanger other system components. Service factors are provided as an initial selection guide.
Overload Protection
HydraStart couplings offer three overload protection options: fusible plug, thermal trigger, and non-contact sensor. These devices prevent damage by managing high slip values and oil temperature rises during overload conditions.
Coupling Types and Options
Various coupling types are available, including basic, brake drum, brake disc, and flexible gear half couplings. Options for vertical applications and overload protection are also provided. The HydraStart Renoldflex Fluid Coupling is interchangeable with competitors' ranges and offers maintenance-free operation.
Terms and Conditions
Customers are advised to obtain additional information and guidance for safe product use. Performance levels and tolerances are verified through testing, but no warranties are given for applications outside specified conditions. All information is subject to change without notice, and the product may vary from illustrations.
Overview: The document provides an overview of Renold's chain products, highlighting their features, specifications, and applications. It emphasizes the durability, performance, and customization options available for various industrial needs.
Key Features:
  • Fatigue Resistance: Premium chains with solid bush, solid roller, and end softened pin, manufactured to international standards.
  • Breaking Loads: Standard breaking loads range from 13 to 900 kN, with options for attachments to suit varied applications.
  • Corrosion Resistance: Superior coating that is an alternative to stainless steel, hexavalent chrome-free, and will not chip or peel.
  • Experience: Over 100 years of experience in developing and maintaining lifting chains for safety-critical applications.
Product Lines:
  • Hydro-Service™ Leaf Chain: Heavy-duty, detachable elevator chains with integral K type attachments, breaking loads from 642kN to 1724kN, and sealed joints for extended life.
  • Roll-Ring™: Revolutionary chain tensioner that is maintenance-free, self-adjusting, and acts as a noise damper.
  • Smartlink™: Load monitoring technology with technical reports and data logging capabilities.
  • Customised Engineering Chain: Maintenance-free, self-lubricating chains with food industry-approved lubricant.
Contact Information: The document provides contact details for Renold's offices in the UK and USA, along with a website and email for inquiries.
Disclaimer: The document notes that while care is taken in compiling the information, no responsibility is accepted for printing errors, and information is subject to change after publication.
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Catalog excerpts

Full Industrial Coupling Catalogue-1

Resilient and Soft Start Couplings Superior Coupling Technology

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Full Industrial Coupling Catalogue-2

Strength through Service Strength been manufacturing high quality, high specification gear units for over through Service Renold Gears has through Service Strength been manufacturing high quality, high specification gear units for over Renold Gears has 100 years andhas been manufacturingleading edge of gear technologygear units for over Renold Gears has always been at the high quality, high specification with innovative 100 years and has always been at the leading edge of gear technology with innovative products and has always been at the leading 100 yearsand power transmission solutions. edge...

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Full Industrial Coupling Catalogue-3

Renold Couplings Typical Applications Coupling Comparison Chart Coupling Selection Guide Load Classication by Application Service Factors and Selection Taper Bushes

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Full Industrial Coupling Catalogue-4

Superior Coupling Technology

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Full Industrial Coupling Catalogue-5

Renold Couplings Renold have been manufacturing exible and rigid couplings, sprag and air clutches for over 50 years. The Renold Couplings factories are based in three global locations - Cardiff, Wales; Halifax, England and Westeld, New York, USA. Renold Clutches and Couplings, Cardiff, Wales Renold Hi-Tec Couplings, Halifax, England Renold Ajax, Westeld, New York, USA. In 1991 the company moved to a purposebuilt factory in Wentloog, Cardiff, in which state-of-the-art machining and inspection facilities are to be found, all supporting a high level of personal customer care. The Halifax factory...

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Full Industrial Coupling Catalogue-6

Typical Applications Hydrastart A uid coupling suitable for soft starting high inertia machinery with reduced current demand, controlled acceleration and torque with drive overload protection. • Conveyors • Rotary Kilns • Ball Mills Pinex A robust general purpose pin/buffer coupling, providing reliable fail safe transmission of torque and misalignment capability. • Pumps • Compressors • Conveyors Crown Pin An established pin/buffer coupling offering extended power capacity where the demand for long life and simplicity of construction make it suitable for working in arduous conditions. • Conveyors...

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Full Industrial Coupling Catalogue-7

Typical Applications Discex A general purpose, fail safe, torsionally exible coupling offering the option of either urethane or reinforced rubber disc. • Pumps Spiderex A medium powered, torsionally exible coupling, combining shock absorbing and misalignment. Used in the widest range of industries and applications. Tyreex A range of highly exible couplings offering excellent misalignment capacity and suitable to absorb both shock loads and vibrations. • Pumps • Diesel engines • Roller tables Renoldex Renoldex is a torsionally rigid coupling (TRC) that utilises a stainless steel spring disc pack...

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Full Industrial Coupling Catalogue-8

Collection SpiderJaw Coupling Spiderex Coupling SpiderWrap Coupling Max weight Max shaft size Max shaft size Max speed (rpm) Max shaft size Max speed (rpm) Max outer diameter Max torque (Nm) Pinex Coupling Max outer diameter Max torque (Nm) Max outer diameter Max torque (Nm) Discex Coupling Tyreex Coupling Crownpin Coupling Max speed (rpm) Max outer diameter Resilient and Soft Start Couplings Chainex Coupling Max shaft size Max speed (rpm) Max outer diameter Max torque (Nm) Max shaft size Max speed (rpm) Max outer diameter Max torque (Nm)

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Full Industrial Coupling Catalogue-9

Max weight Max shaft size Max speed (rpm) Max outer diameter Max torque (Nm) Croft MB Gear Coupling D Series Gear Coupling Max weight Max shaft size Max outer diameter Max torque (Nm) Max shaft size Max speed (rpm) Contact Renold for details. Hydrastart Coupling A Series Gear Coupling Hydrastart Drop-in Coupling Max speed (rpm) Max outer diameter

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Full Industrial Coupling Catalogue-10

Coupling Comparison Chart * Misalignment figures are the MAXIMUM for the each coupling range. Resilient and Soft Start Couplings

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Full Industrial Coupling Catalogue-11

Coupling Comparison Chart Please consult Renold Please consult Renold Medium duty Light duty Max shaft Taper diameter lock (mm) 1,000 rpm Nominal torque range (Nm)

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Full Industrial Coupling Catalogue-12

Coupling Selection Guide DRIVE POWER High speed (motor speeds) REMOLD Spiderjaw / Wrap REMOLD Discflex REMOLD Pinflex REMOLD Spiderflex REMOLD Tyreflex REMOLD Gearflex REMOLD Chainflex REMOLD Renoldflex High speed (motor speeds) REMOLD Spiderjaw / Wrap REMOLD Discflex REMOLD Pinflex RESOLD Spiderflex REMOLD Tyreflex High speed (motor speeds) REMOLD Gearflex REMOLD Chainflex REMOLD Gearflex REMOLD Chainflex Resilient and Soft Start Couplings

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Full Industrial Coupling Catalogue-13

Coupling Selection Guide Parallel offset Torsional exibility Flexible Couplings should be used to accommodate any combination of misalignment conditions ƒ described below. ƒ At installation all couplings should be aligned as near to Ø perfect as possible. Ø 1. Angular Angular misalignment is present when the shaft axes are inclined one to the other. Its magnitude can be measured at the coupling faces. 2. Parallel Offset Parallel misalignment is present when the axes of the driving and driven shafts are parallel but laterally displaced. 3. End oat (axial) End oat is the ability to accommodate...

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Full Industrial Coupling Catalogue-14

Load Classification by Application Liquids - variable density M Brew kettles - continuous duty S Cookers - continuous duty S Mash tubs - continuous duty S Scale hopper - frequent starts M Clay working machinery Clay working machinery M Reciprocating - single cylinder H Conveyors - heavy duty Live roll Crane Drives - not dry dock Main hoists Bridge travel Trolley travel Cable reels Cutter head drives Manoeuvring winches Screen drive Utility winches_ Main hoist Auxiliary hoist Boom, luffing Rotating, swing or slew Tracking, drive wheels Bucket - uniform load Bucket - heavy load Bucket - continuous...

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Full Industrial Coupling Catalogue-15

Service Factors and Selection Table 2 Service Factor (fD) Driven machinery characteristics Prime mover (Drive input) Duration service hours/day Steady load Medium impulsive Highly impulsive Electric, air & hydraulic Motors or steam turbine (Steady input) Multi-cylinder I.C. engine (Medium impulsive input) Single-cylinder I.C. engine (Highly impulsive input) Table 3 Factor for Starts/Hour(fS) No of starts per hour 1. Permissible key stress = 70N/mm2 2. Nominal torque TKM = K x 9550 / RPM Nm 3. Force at key F = TKM /r Example of Selection Coupling is required to transmit 7.5kW at 1440 RPM to connect...

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