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Freewheels - Sprag & Trapped Roller Clutches

Freewheels - Sprag & Trapped Roller Clutches
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Freewheels - Sprag & Trapped Roller Clutches

Product catalog summary
Introduction
Renold is a prominent manufacturer of gear units and clutches, known for products that are dimensionally interchangeable with those of other manufacturers. They offer custom solutions to meet specific customer needs, ensuring availability and cost-effectiveness.
Company Profile
Renold Clutches & Couplings operates in Cardiff and Halifax, UK, and Westfield, NY, USA. With over 50 years of experience, they specialize in flexible and rigid couplings, sprag, and air clutches, recognized for service excellence and innovative solutions.
Sprag Clutch Specifications
Sprag Clutches are freewheel devices with inner and outer races, capable of transmitting high torques. They use shaped steel sprags for power transmission through a wedging action. The SO and SX series include ARO sprags to resist overloads and vibrations.
Product Features
Features include hardened sprags and outer races for maximum torque, bronze sleeve bearings for longevity, and oil seals for lubricant retention. They are designed for maximum load sharing and include anti-rollover sprags for sizes up to 700.
Applications
Used in steelwork rolling mills, conveyor drives, theme park rides, and mobile cranes, Sprag Clutches serve as overrunning devices, holdbacks, and backstops to prevent reverse rotation.
Mounting Arrangements
Various series offer different mounting arrangements, including sleeve bearing clutches with gears or sheaves, and combinations with flexible couplings.
Technical Specifications
Specifications include American standard bore and shaft tolerances, maximum torque, bore sizes, and overrunning speeds for different clutch series.
Conclusion
Renold's Sprag Clutches are versatile and reliable, suitable for demanding industrial applications due to their high torque transmission and durability.
Overview
The document details technical information on Sprag Clutches, focusing on applications, selection criteria, and specifications. They are used in industries like assembly conveyors, packaging, food and drink, and printing machines for overrunning, indexing, and backstopping applications.
Types of Sprag Clutches
Includes overrunning, indexing, and backstopping clutches. Overrunning clutches allow low-speed motors to remain stationary during high-speed cycles. Indexing clutches provide precise motion control, while backstopping clutches prevent reverse rotation.
Selection Guidelines
Selection involves considering the type of prime mover, clutch application, torque, maximum overrunning speeds, shaft diameter, lubrication type, and ambient temperatures. Consultation with engineers is advised for optimal selection.
Vibrational Conditions
Sprag Clutches handle normal industrial vibrations, but excessive vibrations may cause malfunction. Special attention is needed when using engines without flexible couplings.
Service Factors
Tables provide service factors based on clutch function and driven machine classification.
Specifications
Detailed specifications for various series, including maximum speeds, torque capacities, and dimensional data, along with handling instructions and ordering information.
Key Features
Designed for reliability and maintenance-free operation, with features like grease lubrication, dimensional interchangeability, and hardened steel sprags for wear resistance.
SB Series - Sprag Clutch Specifications
Includes clutches for overrunning, indexing, and backstopping applications, available in right-hand and left-hand rotations. Torque and speed capacities vary by size.
SO/SX Series - Sprag Clutches Features
Fitted with high precision bearings and ARO sprags, suitable for general purpose and medium to heavy-duty applications. Offers oil and grease lubrication options.
Specifications
Detailed specifications for various models, emphasizing the importance of specifying clutch reference/part number and bore size when ordering.
Sprag Clutch - Flexible Coupling Combination
Describes the combination of SO Series Clutch with Pinflex and Gearflex Couplings for misalignment and vibration absorption.
DM Series - Sprag Clutches
Designed for backstopping applications with compact dimensions, detailing torque capacities and maximum speeds.
Tables and Diagrams
Includes tables listing dimensions, torque capacities, and speed limits, with diagrams illustrating design and keyway specifications.
Procedures
Installation procedures emphasize correct shaft fit, key specifications, and lubrication types. Advises against using taper keys and recommends hardened keys.
Design and Variations
Outlines design options for Sprag Clutch holdbacks, including torque arm and sideplate arrangements.
Lubrication and Maintenance
Proper lubrication is critical, with specific recommendations for oil and grease types. Warns against using lubricants with EP additives.
Reconditioning Service
Renold offers a reconditioning service for Sprag Clutches, though not available for Light Duty Series or certain Sleeve Bearing Clutches.
Trapped Roller and Ball Bearing Clutches
Introduces Trapped Roller Freewheels for overrunning, backstopping, and indexing applications, detailing design and installation requirements.
Specifications
Provides detailed specifications for various models of trapped roller freewheels, including dimensions, torque capacities, and speed limits.
Fitting and Maintenance Instructions
Emphasizes the importance of proper lubrication and sealing, with instructions for fitting and maintenance.
Torque Calculations
Formulas for calculating drive torque, load torque, and acceleration torque are provided.
Interchange Freewheel Chart
Guide for finding interchangeable freewheels across different brands.
Terms and Conditions
Outlines terms of use, emphasizing the importance of up-to-date information for safe product use.
Contact Information
Contact details for Renold offices worldwide are provided for support and sales information.
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Catalog excerpts

Freewheels - Sprag & Trapped Roller Clutches-1

Freewheels Sprag and Trapped Roller Clutches Overrunning • Indexing • Backstopping Superior Freewheel Technology

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Freewheels - Sprag & Trapped Roller Clutches-2

Strength through Service Renold Gears has been manufacturing high quality, high specification gear units for over 100 years and has always been at the leading edge of gear technology with innovative products and power transmission solutions. Interchangeability Many of the products from Renold Gears are dimensionally interchangeable with other manufacturers gear units, allowing a trouble free replacement of gearboxes, in most cases upgrading the capacity through state of the art technology and materials. Custom Made Renold Gears is unique in it’s ability to offer custom made products designed...

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Freewheels - Sprag & Trapped Roller Clutches-3

Contents Page No Renold Sprag Clutches Renold Clutches & Couplings Company Profile Sprag Clutch General Specification Sprag Clutch Product Features Typical Applications Examples of Sprag Clutch Mounting Arrangements USA Bore & Shaft Sizes and Tolerances Pictorial Content Indexing - Overrunning - Backstopping Selection of Sprag Clutches - Ratings Table SA Series Sprag Clutch SB Series Sprag Clutch SO/SX Series Sprag Clutch Stub Shaft Adaptors Sprag Clutch Flexible Couplings DM Series Sprag Clutch Sprag Clutch Holdbacks Sprag Clutch Holdback - Selections SH Series Sprag Clutch Holdbacks SH Series...

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Freewheels - Sprag & Trapped Roller Clutches-4

Renold Clutches & Couplings Renold have been manufacturing Flexible and Rigid Couplings, Sprag and Air Clutches for over 50 years. The Renold Couplings factories are based in three locations, Cardiff and Halifax in the UK and Westfield, NY, USA. Special Solutions and Innovations Clutches & Couplings - Cardiff Renold is recognized throughout the industry for its capability to create specific solutions to customers unique requirements. International companies and industries, from steel to food processing to escalators to textile machinery, have chosen Renold to solve their problems. In 1991 the...

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Freewheels - Sprag & Trapped Roller Clutches-5

Sprag Clutch - General Specification A Sprag Clutch is a freewheel device having an inner race, and an outer race either of which can be the input or output member. The input member can be arranged to drive the output member in a chosen direction and permit the output member to overrun in the same direction. In general, Sprag Clutches are able to transmit greater torques, within given overall dimensions, than other types of freewheel device. SO - SX Series ARO Sprags are fitted into the SO and SX series of Sprag Clutches up to size 700, and assist in resisting the effects of transient overloads...

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Freewheels - Sprag & Trapped Roller Clutches-6

Sprag Clutch - Product Features Light Duty Sleeve Bearing Clutch Hardened and ground outer race allowing for maximum power transmission with no loss of motion. Hardened Sprag with a cam profile allowing for maximum torque transmission. Bronze sleeve bearing combining concentricity and long life. Free action retainer allows full positional control of the Sprags for maximum load sharing capacity. Oil seal for lubricant retention allowing minimum downtime. Energizing spring ensuring the Sprags are in full contact at any moment in time, eliminating all motion loss. Ball Bearing General and Special...

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Freewheels - Sprag & Trapped Roller Clutches-7

Sprag Clutch - Typical Applications SO/SX Sprag Clutch used as an overrunning device on a nip roll in a steelwork rolling mill. Speed overrun is often created by the steel being rolled. Sprag Clutch holdbacks are often used on inclined conveyor headshaft drives to prevent runback in the event of a power failure. Theme park rides are popular world wide, but safety is of major importance. Sprag Clutches are used on the headshaft drive to prevent back-driving at all times during the ride. SLH Sprag Clutch backstop on an apron feed conveyor in an iron ore mining plant in Canada. Mobile crane using...

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Freewheels - Sprag & Trapped Roller Clutches-8

Typical Sprag Clutch Mounting Arrangements SO/SX Series Sleeve bearing clutch with gear mounted on outer race hub. Ball bearing clutch with gear mounted and bolted to face of clutch. SO/SX Series Sleeve bearing clutch with sheave mounted on outer race hub. Clutch with reservoir, torque arm and auxiliary seal with bolt and retaining plate. SCPF Series SCGF Series Sprag Clutch and Pinflex Flexible Coupling. Sprag Clutch and Gearflex Coupling combination.

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Freewheels - Sprag & Trapped Roller Clutches-9

American Standard Bore and Shaft Tolerances American Inch Sizes The above are suggested shaft tolerances only. Please confirm the proposed shaft tolerance at order stage.

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Freewheels - Sprag & Trapped Roller Clutches-10

Sprag Clutch - Indexing and Overrunning SO/SX Series Clutches Flanged Stubshaft Adaptor SCPF Series Coupling SCGF Series Coupling DM Series Clutches Max torque 9660 Nm - 7120 Ib.ft. Max torque 9660 Nm - 7120 Ib.ft Max torque 3417 Nm - 2520 Ib.ft Max bore 175 mm - 6.875 in Max bore 145 mm-5.7 in Maxshaftdia. 101.6 mm - 4.0 in Max overrunning speed 3600 RPM Max overrunning speed 3600 RPM Max overrunning speed 1800 RPM Page No: 30 Page No: 30 Page No: 34

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Freewheels - Sprag & Trapped Roller Clutches-11

Sprag Clutch - Backstops SH Longlife Large Bore Holdback Clutches Max torque 759300 Nm - 560000 lb.ft. Max bore 500mm - 20.0 in Page No: 40 Enhanced Seal Backstop Max torque 759300 Nm - 560000 lb.ft. Max bore 500mm - 20.0 in Page No: 46 Alternative Holdback Torque Arm Designs Page No: Torque Limiter Clutches Max torque 759300 Nm - 560000 lb.ft. Max bore 500 mm - 20.0 in Page No: 48 Tension Release Mechanisms Page 49

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Freewheels - Sprag & Trapped Roller Clutches-12

Sprag Clutch - Overrunning-Indexing-Backstopping There are three basic applications for the Sprag Clutch. • Overrunning • Indexing • Backstopping or Holdback. In overrunning and backstopping applications, one race of the clutch is required to run at a faster speed than the other. It is suggested that the inner race is always the one that runs at high speed and the outer race at the lower speed. Throughout this catalog we show the maximum running speeds of both inner and outer races of all the Renold Sprag Clutch types. Overrunning applications often can be Indexing is an application where accuracy...

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Freewheels - Sprag & Trapped Roller Clutches-13

Sprag Clutch - Overrunning - Indexing - Backstopping Overrunning As shown, the clutch transmits power during the low speed running cycle, the high speed motor acting as a counter shaft and transmitting power to the main drive gear unit. High Speed Main Motor During the high speed cycle the overrunning clutch permits the low speed motor to be stationary. Overrunning Clutch Low Speed Geared Motor Indexing (inching) The use of a Sprag Clutch enables indexing motion with accuracy and infinite graduations - limited only by the precision of other components of the mechanism. Backstopping (non-return)...

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