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Freewheels - Sprag & Trapped Roller Clutches

Freewheels - Sprag & Trapped Roller Clutches
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Freewheels - Sprag & Trapped Roller Clutches

Product catalog summary
Overview: The document serves as a comprehensive guide on Renold's Sprag and Trapped Roller Clutches, detailing their applications in overrunning, indexing, and backstopping. It emphasizes the interchangeability, custom solutions, and availability of Renold gear products.
Company Profile: Renold Clutches & Couplings, with over a century of experience, is renowned for high-quality power transmission solutions, innovative products, and excellent customer service, with manufacturing facilities in Cardiff, Halifax, and Westfield, NY.
Sprag Clutch Specifications: Sprag Clutches are freewheel devices that transmit greater torques within given dimensions compared to other devices. They consist of shaped steel sprags between concentric inner and outer races, transmitting power through a wedging action.
Product Features: Key features include hardened sprags for maximum torque, bronze sleeve bearings for longevity, and oil seals for lubricant retention. These clutches are designed for heavy-duty applications with minimal downtime.
Applications: Sprag Clutches are used in steelwork rolling mills, inclined conveyors, theme park rides, and mobile cranes, preventing back-driving and ensuring safety in critical operations.
Mounting Arrangements: Various series like SA, SB, SO/SX, and SCPF offer different mounting options, including sleeve bearing clutches with gears or sheaves mounted on outer race hubs.
Technical Specifications: Detailed specifications are provided for American standard bore and shaft tolerances, as well as maximum torque and speed ratings for different clutch series.
Testing and Quality Assurance: Renold ensures product reliability through rigorous testing, including torsional vibration analysis and noise attenuation testing, under the BS EN ISO 9001:2000 quality assurance system.
Conclusion: Renold's Sprag Clutches offer robust solutions for power transmission needs, focusing on reliability, customization, and service excellence.
Types of Sprag Clutches: The document describes Overrunning, Indexing, and Backstopping clutches, each serving specific functions like allowing low-speed motors to remain stationary during high-speed cycles or preventing reverse rotation.
Selection Guidelines: Selection involves considering factors like the type of prime mover, clutch application, torque, maximum overrunning speeds, shaft diameter, lubrication type, and ambient temperatures, with an emphasis on consulting engineers for optimal selection.
Service Factors: Service factors are provided for different applications, helping determine the appropriate clutch for specific uses.
Handling Instructions: Instructions include determining rotation direction and ensuring proper installation with correct keys and retaining rings.
Maintenance: Light-duty clutches are grease-lubricated and sealed for life, requiring no additional maintenance. Guidelines are provided for bore and key sizes.
SB Series - Sprag Clutch: Includes right-hand and left-hand clutches with specifications for torque capacities and maximum overrunning speeds. Ordering requires specifying the clutch reference/part number and bore size.
SO/SX Series - Sprag Clutches: Features high precision heavy-duty bearings and ARO sprags, suitable for various industrial applications. Specifications include torque capacities and maximum overrunning speeds.
Specifications and Sizes: Detailed specifications for various sizes of Sprag Clutches, emphasizing the use of parallel keys with top clearance.
Design and Interchangeability: Renold offers various design arrangements for Sprag Clutch holdbacks, ensuring dimensional interchangeability with other manufacturers.
Tension Release Mechanisms: The TRM-I Series and WA Series Tension Release Mechanisms are highlighted for their automatic torque limiting features.
Torque Limiter Device: Designed to restrict overload conditions to a design limit, offering variable torque settings and enhanced seal clutches for low maintenance.
Installation and Lubrication: Detailed instructions are provided for installation and lubrication, emphasizing the importance of correct lubrication and maintenance.
Trapped Roller and Ball Bearing Clutches: Introduces Trapped Roller Freewheels used in overrunning, backstopping, and indexing applications, with specific lubrication recommendations.
Product Variants: Various types of Trapped Roller Freewheels are listed, with details on their design, installation, and lubrication requirements.
Specifications: Detailed specifications for various models of trapped roller freewheels, including parameters such as maximum speed, dimensions, and weight.
Fitting and Maintenance Instructions: Outlines procedures for different types of trapped roller freewheels, emphasizing proper lubrication and sealing.
Lubricants: A list of approved lubricants is provided, categorized by viscosity and brand.
Torque Calculations: Includes formulas for calculating drive torque, load torque, and acceleration torque.
Interchange Freewheel Chart: A chart guides the interchangeability of freewheels between different brands and models.
Terms and Conditions: Outlines terms and conditions related to the purchase and use of the products, including safety reminders and warranty disclaimers.
Contact Information: Contact details for Renold offices worldwide are provided for support and sales information.
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Catalog excerpts

Freewheels - Sprag & Trapped Roller Clutches-1

Freewheels Sprag and Trapped Roller Clutches Overrunning • Indexing • Backstopping Superior Freewheel Technology www.renold.com

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Freewheels - Sprag & Trapped Roller Clutches-2

Strength through Service Renold Gears has been manufacturing high quality, high specification gear units for over 100 years and has always been at the leading edge of gear technology with innovative products and power transmission solutions. Interchangeability Many of the products from Renold Gears are dimensionally interchangeable with other manufacturers gear units, allowing a trouble free replacement of gearboxes, in most cases upgrading the capacity through state of the art technology and materials. Custom Made Renold Gears is unique in it’s ability to offer custom made products designed...

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Freewheels - Sprag & Trapped Roller Clutches-3

Contents Page No Renold Sprag Clutches Renold Clutches & Couplings Company Profile Sprag Clutch General Specification Sprag Clutch Product Features Typical Applications Examples of Sprag Clutch Mounting Arrangements USA Bore & Shaft Sizes and Tolerances Pictorial Content Indexing - Overrunning - Backstopping Selection of Sprag Clutches - Ratings Table SA Series Sprag Clutch SB Series Sprag Clutch SO/SX Series Sprag Clutch Stub Shaft Adaptors Sprag Clutch Flexible Couplings DM Series Sprag Clutch Sprag Clutch Holdbacks Sprag Clutch Holdback - Selections SH Series Sprag Clutch Holdbacks SH Series...

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Freewheels - Sprag & Trapped Roller Clutches-4

Renold Clutches & Couplings Renold have been manufacturing Flexible and Rigid Couplings, Sprag and Air Clutches for over 50 years. The Renold Couplings factories are based in three locations, Cardiff and Halifax in the UK and Westfield, NY, USA. Special Solutions and Innovations Clutches & Couplings - Cardiff Renold is recognized throughout the industry for its capability to create specific solutions to customers unique requirements. International companies and industries, from steel to food processing to escalators to textile machinery, have chosen Renold to solve their problems. In 1991 the...

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Freewheels - Sprag & Trapped Roller Clutches-5

Sprag Clutch - General Specification A Sprag Clutch is a freewheel device having an inner race, and an outer race either of which can be the input or output member. The input member can be arranged to drive the output member in a chosen direction and permit the output member to overrun in the same direction. In general, Sprag Clutches are able to transmit greater torques, within given overall dimensions, than other types of freewheel device. SO - SX Series ARO Sprags are fitted into the SO and SX series of Sprag Clutches up to size 700, and assist in resisting the effects of transient overloads...

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Freewheels - Sprag & Trapped Roller Clutches-6

Sprag Clutch - Product Features Light Duty Sleeve Bearing Clutch Hardened and ground outer race allowing for maximum power transmission with no loss of motion. Hardened Sprag with a cam profile allowing for maximum torque transmission. Bronze sleeve bearing combining concentricity and long life. Free action retainer allows full positional control of the Sprags for maximum load sharing capacity. Oil seal for lubricant retention allowing minimum downtime. Energizing spring ensuring the Sprags are in full contact at any moment in time, eliminating all motion loss. Ball Bearing General and Special...

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Freewheels - Sprag & Trapped Roller Clutches-7

Sprag Clutch - Typical Applications SO/SX Sprag Clutch used as an overrunning device on a nip roll in a steelwork rolling mill. Speed overrun is often created by the steel being rolled. Sprag Clutch holdbacks are often used on inclined conveyor headshaft drives to prevent runback in the event of a power failure. Theme park rides are popular world wide, but safety is of major importance. Sprag Clutches are used on the headshaft drive to prevent back-driving at all times during the ride. SLH Sprag Clutch backstop on an apron feed conveyor in an iron ore mining plant in Canada. Mobile crane using...

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Freewheels - Sprag & Trapped Roller Clutches-8

Typical Sprag Clutch Mounting Arrangements SA Series SO/SX Series Sleeve bearing clutch with gear mounted on outer race hub. Ball bearing clutch with gear mounted and bolted to face of clutch. SB Series SO/SX Series Sleeve bearing clutch with sheave mounted on outer race hub. Clutch with reservoir, torque arm and auxiliary seal with bolt and retaining plate. SCPF Series SCGF Series Sprag Clutch and Pinflex Flexible Coupling. Sprag Clutch and Gearflex Coupling combination. www.renold.com 8

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Freewheels - Sprag & Trapped Roller Clutches-9

American Standard Bore and Shaft Tolerances American Inch Sizes American Inch Sizes The above are suggested shaft tolerances only. Please confirm the proposed shaft tolerance at order stage.

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Freewheels - Sprag & Trapped Roller Clutches-10

Sprag Clutch - Indexing and Overrunning SO/SX Series Clutches Flanged Stubshaft Adaptor SCPF Series Coupling SCGF Series Coupling DM Series Clutches Max torque 9660 Nm - 7120 Ib.ft. Max torque 9660 Nm - 7120 Ib.ft Max torque 3417 Nm - 2520 Ib.ft Max bore 175 mm - 6.875 in Max bore 145 mm-5.7 in Maxshaftdia. 101.6 mm - 4.0 in Max overrunning speed 3600 RPM Max overrunning speed 3600 RPM Max overrunning speed 1800 RPM Page No: 30 Page No: 30 Page No: 34

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Freewheels - Sprag & Trapped Roller Clutches-11

Sprag Clutch - Backstops SH Longlife Large Bore Holdback Clutches Max torque 759300 Nm - 560000 lb.ft. Max bore 500mm - 20.0 in Page No: 40 Enhanced Seal Backstop Max torque 759300 Nm - 560000 lb.ft. Max bore 500mm - 20.0 in Page No: 46 Alternative Holdback Torque Arm Designs Page No: 44 Torque Limiter Clutches Max torque 759300 Nm - 560000 lb.ft. Max bore 500 mm - 20.0 in Page No: 48 Tension Release Mechanisms Page 49 www.renold.com 11

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Freewheels - Sprag & Trapped Roller Clutches-12

Sprag Clutch - Overrunning-Indexing-Backstopping There are three basic applications for the Sprag Clutch. • Overrunning • Indexing • Backstopping or Holdback. In overrunning and backstopping applications, one race of the clutch is required to run at a faster speed than the other. It is suggested that the inner race is always the one that runs at high speed and the outer race at the lower speed. Throughout this catalog we show the maximum running speeds of both inner and outer races of all the Renold Sprag Clutch types. OVERRUNNING INDEXING BACKSTOPPING Overrunning applications often can be Indexing...

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Freewheels - Sprag & Trapped Roller Clutches-13

Sprag Clutch - Overrunning - Indexing - Backstopping Overrunning As shown, the clutch transmits power during the low speed running cycle, the high speed motor acting as a counter shaft and transmitting power to the main drive gear unit. High Speed Main Motor During the high speed cycle the overrunning clutch permits the low speed motor to be stationary. Overrunning Clutch Low Speed Geared Motor Indexing (inching) The use of a Sprag Clutch enables indexing motion with accuracy and infinite graduations - limited only by the precision of other components of the mechanism. Backstopping (non-return)...

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