On-machine probing solutions

Despite advancements in CNC machine performance, the set-up of tools and workpieces often remains a manual process. This impacts throughput, quality, and ultimately profitability. Renishaw equipment can fully automate these steps and enable in-process control. Wireless interface Increase throughput from your existing assets Enhance your capability and take on more work If your machines are overloaded then you could face a sizeable capital investment to make up the shortfall, a large sub-contract bill, or even have to turn away profitable work. What if you could extract more throughput from your...

Maximise machining time Kinematic resistive machine tool probes Time spent manually setting and inspecting workpieces is valuable machining time wasted. With automated probing, you can speed up part set-up times and simplify in-process inspection. Our standard-accuracy touch probes use a kinematic design, proven over five decades. The mechanism enables measurement repeatability of 1.00 µm 2σ, helping you to set and inspect components accurately and reliably. From simple edge detection through to part alignment and on‑machine gauging, this technology is available in all of Renishaw’s miniature,...

Technologies explained Kinematic resistive Three equally spaced rods rest on six tungsten carbide balls, providing six points of contact in a kinematic location. An electrical circuit is formed through these contacts. The mechanism is spring loaded which allows deflection when the probe stylus makes contact with the part. This also allows the probe to reseat in the same position within 1 μm when in free space (not in contact). Under load of the spring, contact patches are created through which the current can flow. Reactive forces in the probe mechanism cause some contact patches to reduce which...

Probes and CNC controllers communicate bidirectionally. The passage of these signals is handled by a transmission system, the choice of which depends on the probe, the machine type and application. Renishaw probes use three main types of transmission systems: optical and radio (both of which are wireless), and hard-wired (connected directly to the machine tool controller via a cable). Optical transmission These probes are designed for small to large machine tools where there is line-of-sight between the probe and receiver. Transmitting at a distance up to six metres, optical transmission is a...

This is the standard Proven performance Renishaw’s standard-accuracy touch probes use a kinematic resistive design, proven over five decades. The mechanism enables measurement repeatability of 1.00 pm 2c, allowing you to set and inspect components accurately and reliably. Other benefits include: • Reduced machine downtime • Automatic part set-up • Elimination of manual setting errors • Reduced scrap • Automatic in-cycle part measurement with automatic offset correction Robust design Constructed from high grade materials, all Renishaw probes are robust and reliable in the harshest environments...

Powerful probing software A comprehensive range of software applications with diverse programming, analysis, and reporting options. From traditional macro-based solutions to graphical CAD/CAM-style applications, the choice of programming, analysis, and reporting options makes on-machine probing an easily accessible solution irrespective of your experience level. Probe Setup app The Probe Setup app helps you easily customise your Renishaw probe settings. New Opti-Logic™ technology uses pulses of light to send and receive probe settings from a smartphone to a machine tool probe, simplifying the...

The Productive Process Pyramid™ Tackle process variation at source, and reap the rewards The higher the degree of human involvement in the manufacturing process, the higher the risk of error. Automated in-process measurement using Renishaw probes can help eliminate the risk. Renishaw probes facilitate the following controls for enhanced management of production processes, leading to an increase in profits. For further details regarding the benefits of all levels of process control within the Productive Process Pyramid™, visit Post-process monitoring Analyse and report on measurement data obtained....

Renishaw's manufacturing solutions Renishaw produces metrology and manufacturing equipment used in machine shops around the world. We develop systems for manufacturers and users of CNC machine tools that are designed to maximise machine performance. Automating the set-up and process control activities ensures high-quality, highly productive manufacturing, across all industrial sectors. Our experience, flexibility, knowledge and close working relationships with machine tool builders ensures that our latest – and even custom-designed – technologies are easily integrated into new machine designs....

The Renishaw advantage At Renishaw, we have an excellent reputation for delivering strong support to our customers through a global network of service and support offices. Reduce scrap and rework Optimise your cutting process Save time and money Set tools up to ten times faster than when using manual methods. Ensure parts are machined “right first time”. Produce more parts reliably and accurately. Technical assistance Se We supply technical assistance to all our global customers. We offer standard and bespoke training courses to meet your requirements. We provide a variety of support agreements...

Applying innovation since 1973 Renishaw is one of the world’s leading engineering and scientific technology companies, with expertise in precision measurement and healthcare. Our worldwide network of subsidiary companies and distributors provides dedicated global customer support, wherever you are. Our principal markets include: Heavy industry Precision manufacturing © 2025 Renishaw plc. All rights reserved. RENISHAW® and the probe symbol are registered trade marks of Renishaw plc. Renishaw product names, designations and the mark ‘apply innovation’ are trade marks of Renishaw plc or its subsidiaries....