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Brochure: XL-80 laser measurement system

Brochure: XL-80 laser measurement system
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Brochure: XL-80 laser measurement system

Product catalog summary
Introduction
The XL-80 laser system by Renishaw is a high-precision tool for machine calibration, ensuring accuracy in machine tools, coordinate measuring machines (CMMs), and scientific applications. It is designed to verify, compensate, and diagnose machine performance, enhancing component quality and process efficiency.
Machine Verification
The system is used to verify motion systems, measuring machine performance and identifying issues before they impact production. It measures geometric errors independently, allowing for targeted machine adjustments and error compensation.
Dynamic Analysis
The XL-80 captures dynamic data up to 50 kHz, crucial for understanding system characteristics like acceleration, velocity, and vibration, which affect positional accuracy and repeatability.
Dual Axis and Laboratory Applications
The system can capture data from parallel axes simultaneously for machines with dual drives. It is also favored in laboratory settings due to its stable laser frequency and traceability.
System Overview
The XL-80 features a stable laser frequency traceable to international standards, with an integrated USB port and auxiliary signal outputs. It includes a flexible tripod and stage for precise setup and a reliable XC-80 compensator for maintaining accuracy in varying environmental conditions.
Measurement Types
The system supports various measurements, including angular, linear, straightness, rotary axis, squareness, and flatness measurements, each addressing specific machine errors.
Accessories
The system includes accessories like optics mounting kits, magnetic bases, retroreflectors, and mirrors, enhancing its flexibility and usability.
Specialist Options
Options such as the TB20 universal kit and linear diagonal measurement kit offer additional capabilities for specific calibration needs.
Conclusion
The XL-80 laser system is a versatile tool for precision measurement and calibration, improving machine performance and ensuring high-quality manufacturing processes.
Overview of CARTO Software Suite
The CARTO software suite includes Capture, Explore, and Compensate applications, designed to streamline laser measurement data collection, analysis, and error correction, enhancing positioning system performance.
Capture Application
This application collects laser measurement data with features like automatic test method generation and data storage, allowing efficient repeat testing and error analysis.
Explore Application
Explore analyzes data to international standards, generates customizable reports, and allows data export and backup.
Compensate Application
This application improves positioning performance through error correction files, supporting custom compensation configurations and minimizing downtime.
XL-80 Laser System Specifications
The system offers high precision with a linear measurement range of 0 to 80 meters and an accuracy of ±0.5 ppm, supporting various measurement modes with specific accuracy and resolution metrics.
Renishaw Calibration Solutions
Renishaw offers a range of calibration solutions, including the XK10 alignment laser system, QC20 ballbar, AxiSet™ Check-Up, XM-60 multi-axis calibrator, and XR20 rotary axis calibrator, designed to improve machine performance and facilitate maintenance.
Service and Quality Commitment
Renishaw provides comprehensive training, support, and high-quality products, certified to ISO 9001 standards, ensuring high-quality design, manufacture, and support.
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Catalog excerpts

Brochure: XL-80 laser measurement system-1

XL-80 laser system Why you need an XL-80 laser system Laser interferometry, the globally recognised approach for machine calibration, offers the ultimate in accuracy. The XL-80 laser system provides versatile, traceable measurement for machine tools, co-ordinate measuring machines (CMMs), motion systems and scientific applications. Build Verify Compensate Diagnose

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Brochure: XL-80 laser measurement system-2

Process foundation Component quality is dependent on machine performance. Without understanding the errors in a machine it is impossible to have confidence that your components will meet specification. Accurate measurement and set-up of machines is the foundation of process control, providing the best performance and stable environment for the machining process. Quantifying process capability reduces costs and improves efficiency.

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Brochure: XL-80 laser measurement system-3

Laser interferometry provides the most accurate and repeatable method of calibration, offering solutions for a wide range of applications. Machine verification Specialist laser triggering The XL-80 laser system is primarily used for the verification of motion systems. Measuring machine performance allows users to be confident in their machining or identify issues before they are seen in manufactured parts. Some applications require the laser to capture data at custom times or synchronised locations. This can be achieved with the CARTO software suite’s Capture application using the keypress, position...

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Brochure: XL-80 laser measurement system-4

Dual axis Laboratory applications In some installations, one axis of a machine is controlled by two drives and two feedback systems (for example, spar mills, lathes and large gantry type CMMs). In this instance, two laser set-ups coupled with dual axis software provide the capability to automatically capture data of parallel axes simultaneously. The XL-80 laser has become the system of choice for a variety of laboratory applications since its introduction, including in many of the world’s prestigious calibration houses. Its ultra-stable laser frequency, published error budgets, and unbroken path...

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Brochure: XL-80 laser measurement system-5

Now, we are very well organised and using the Renishaw equipment means we know much more about our machines and our processes. We’re always looking for ways to do things better. Our performance standard is zero defects, which is the third absolute in our quality philosophy. Nothing leaves this machine shop unless it is exactly right, but we couldn’t do it without Renishaw. FMC Technologies (United Kingdom) We have found many benefits using Renishaw’s XL-80 laser. It is easy to operate, has fast set-up and user-friendly software with an intuitive interface. Compared to the laser brand we used...

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Brochure: XL-80 laser measurement system-6

System overview XL-80 laser XL-80 laser Accurate – an extremely stable laser frequency that is traceable to national and international standards. The XL-80 laser has an integrated USB port. The laser features an auxiliary analogue signal output as standard, with quadrature output as a factory option. The Aux I/O socket accepts a trigger signal input for remote triggering. The XL-80 quadrature laser is subject to export control regulations. Note: XL-80 lasers with quadrature output should not be used in a feedback system. For laser feedback systems, visit www.renishaw.com/laserencoders Tripod...

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Brochure: XL-80 laser measurement system-7

Key features and benefits Laser frequency accuracy ±0.05 ppm over three years is achieved by thermal control of the laser tube’s length to within nanometres Accurate Maintains full measurement accuracy from 0 ºC to 40 ºC Traceable measurement Interferometric measurements directly benefit from the traceability of the laser wavelength. Renishaw calibrations are traceable to signatories of the CIPM MRA, which provides consistent measurement standards around the world Convenient to align Lightweight optics and a comprehensive range of quick fixturing solutions. Optics give nonoverlapping output and...

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Brochure: XL-80 laser measurement system-8

XL-80 measurement types Linear measurement his is the most common form of T measurement performed with a laser. When performing linear measurement the XL-80 laser measures the change in relative distance between a reference and measurement optical path. Either optic can be moving, providing one remains stationary. The XL-80 laser system provides accuracy performance of ±0.5 ppm with a resolution of 1 nanometre. A long range linear kit is available for 40 m to 80 m applications. Angular measurement Angular measurements are made by monitoring the change in optical path generated between a fixed...

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Brochure: XL-80 laser measurement system-9

Squareness measurement his measurement determines T the perpendicularity of two nominally orthogonal linear axes. Squareness errors could be the result of movement in machine foundations, misalignment of home position sensors (on gantry machines) or poor build control. They will directly impact the geometry of parts produced by this machine. The squareness between two axes can be calculated using a calibrated optical square and combining two straightness measurements. To complete a squareness measurement involving the vertical axis, additional optical accessories will be required. Flatness measurement...

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Brochure: XL-80 laser measurement system-10

The optics mounting kit is used to mount the measurement optics to the machine under test in a variety of set-ups. 2 Magnetic base The magnetic base is used for mounting the optics or the XL-80 laser (when used in combination with the XL magnetic base adaptor). The base features an on/off switch for quick mounting and a female M8 fixing thread. The supplied kit contains 2 bases. 3 Large retroreflector The large retroreflector is used for straightness and squareness measurements involving the vertical axis of the machine. 4 Straightness base The straightness base is designed to mount the straightness...

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Brochure: XL-80 laser measurement system-11

The pan and tilt adaptor kit is designed to allow flexible mounting of laser calibration equipment at angles between 0° to 90° with an infinite pan rotation. 11 Long range linear optics kit Over long distances a laser beam diverges. Outgoing and incoming laser beams may interfere with one another. The long range linear kit includes a periscope to separate the beams and a large retroreflector to maintain separation. The target provided makes alignment easier and allows for measurements of between 40 m and 80 m. 12 Small linear optics kit The small linear optics kit allows an XL-80 laser system...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.