CO.Pilot

CO.Pilot

Product catalog summary
Introduction
REMBE® GmbH Safety+Control offers solutions that ensure safety for plants and machinery while also focusing on sustainability by reducing harmful emissions and noise pollution. More information can be found on their sustainability initiatives at rembe-green.de.
Explosion Prevention CO.Pilot
Industrial drying systems, particularly spray dryers, are prone to fires and explosions due to changes in the fire properties of media as moisture is removed. The CO.Pilot system is designed to detect early signs of such risks by monitoring carbon monoxide (CO) concentrations using tunable laser absorption spectroscopy.
Application and Mechanism
The CO.Pilot system is used in various industries, including chemical, food, and pharmaceutical sectors, to monitor CO levels and moisture content in drying plants. It helps detect Maillard reactions, smoldering embers, and fires early to prevent them from becoming ignition sources.
Advantages
  • High precision in measuring CO levels (0-1000ppm).
  • Combined CO and humidity measurement.
  • No cross-sensitivities with other gases.
  • Real-time data comparison with the Hitran database.
  • Fast reaction time and optimized sampling.
  • Adaptable to different firing types using the REMBE® flow algorithm.
  • Real-time display of absolute measured values.
Conclusion
The CO.Pilot system provides a comprehensive solution for monitoring and controlling the safety of industrial drying processes, ensuring both operational efficiency and safety.
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Catalog excerpts

CO.Pilot-1

GBPI-CO_PILOT-22105/0 | © REMBE® | alid from 009.06.2022 | Subject to technical changes without notice. Combined CO-Detection and humidity measurement. Industrial drying systems always harbor an increased risk of fires and explosions. The fire properties of the media change as a result of the removal of moisture. Especially in spray dryers, caking occurs due to the very high entry moisture in case of suboptimal process control. This caking can heat up in the course of operation up to the so-called Maillard reaction. This leads to an exothermal reaction between protein, carbohydrates and water. The resulting heat cannot be dissipated and accumulates until the medium starts a self-combustion. If such glowing embers loosens or opens, it can ignite existing explosive atmospheres and mixtures. The carbon monoxide (CO) concentration in the process is used as a parameter for early detection of such a situation. Application The CO.Pilot is a detection system for monitoring of CO concentration in drying plants based on the tunable Laser absorption spectroscopy. Mechanism With the help of the CO.Pilot, Maillard reactions, smoldering embers and fires within the processes and systems are detected at an early stage in order to prevent them out as an ignition source for a fire and an explosion. Visit rembe.de for detailed information and your personal contact. REMBE GmbH Safety+Control ® Gallbergweg 21 | 59929 Brilon, Germany | T +49 2961 7405-0 [email protected] Explosion Prevention In addition to monitoring the CO concentration, the system also provides information about the moisture content of the process air so that your process can always be optimally controlled. Applications + industry Chemical industry, flash dryers, food industry, pharmaceutical industry, ring dryers, spray dryers Advantages ✓ Unsurpassed precision in the large measuring range (0-1000ppm). ✓ CO and humidity measurement combined. ✓ No cross-sensitivities with other gases. ✓ Constant comparison with Hitran database. ✓ Fast reaction time. ✓ Can be adapted to the type of firing by the RFA (REMBE® flow algorithm). ✓ Optimised sampling. ✓ Checking of all gas streams. ✓ Adjustment of the limit values depending on the process parameters. ✓ Display of the respective absolute measured values in real time. REMBE® Sustainability: Not only do we provide professional safety for your plant and machinery and protect human life, but our products also avoid harmful emissions sustainably eliminate leaks and/or reduce noise pollution. You can find more information on sustainability a

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