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Intelligent Motors and Motorised Actuators

Intelligent Motors and Motorised Actuators
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Intelligent Motors and Motorised Actuators

Product catalog summary
Overview of Intelligent Motors and Motorised Actuators
Reliance Cool Muscle Motor
The Reliance Cool Muscle Motor is a compact, cost-effective motion control solution integrating a precision stepper motor, high-resolution encoder, and sophisticated drive and control electronics. Key features include:
  • NEMA sizes 11, 17, and 23 with two frame lengths each.
  • Encoder resolution of 50,000 counts per revolution.
  • Speeds from 0 to 3,000 RPM.
  • Continuous torques from 0.027 to 0.87 Nm (1.24 Nm peak).
  • Fully closed-loop control with H-infinity controller and vector drive.
  • Programmable for standalone operation with RS232 and USB communications, with options for RS485, PROFIBUS, and Ethernet.
  • Safe 24V DC operation.
The system is more efficient than equivalent stepper motors, offering faster operation, more torque, and less heat generation. It features closed-loop control to prevent step loss and offers two control interfaces: Pulse Type (P) for step-pulse control systems and Computer Type (C) for higher-level computer control.
Specifications and Cables
Details include motor output power, maximum speed, continuous and peak torque, load inertia allowance, motor inertia, and input supply current. It also covers pin layout, pulse interface, and computer control interface specifications.
Accessories and Associated Products
Accessories include communication cards (RS485, PROFIBUS, Ethernet), power supplies, and control room software for setting parameters and creating motion profiles. Standard and customized cables are available, including Y-cables for USB or serial port connections.
Reliance Rack Actuators
Reliance Rack Actuators are available in tubular and solid rack configurations, ideal for high-speed precision applications such as pipette systems.
Bespoke Motorised Actuators
Custom solutions for specific applications are available, offering tailored motorised actuators to meet unique requirements.
Reliance Cool Muscle Stage
Pre-built motion stages with integrated Cool Muscle motors are available, suitable for laboratory automation and light industrial automation.
Linear Actuators and Linear Rail Actuators
These sections provide an overview of linear actuators and linear rail actuators, highlighting their applications and specifications.
Technical Information
Technical support and detailed information on product interfaces, software, and electrical connections are provided in the technical information section.
Product Overview
The document provides an overview of Reliance's range of intelligent motors and associated products designed to enhance the performance of the Reliance Cool Muscle system. Key products include flexible shaft couplings, planetary gearboxes, and intelligent actuator systems.

Reli-a-Flex® Flexible Shaft Couplings
Designed for accurate motion transfer between rotating shafts, accommodating misalignments and protecting bearing systems.

Planetary Gearboxes
These gearboxes offer low backlash, zero maintenance, and high durability, available in NEMA 17 and 23 sizes with ratios from 3:1 to 512:1.

Intelligent Actuator Systems
Includes rack actuators and positioning stages, providing precise linear motion with high speed and resolution. The Racktuator™ features built-in closed-loop control, programmable motion control, and can operate independently or communicate with a PC.

Technical Specifications
Details technical specifications for various products, including resolution, speed, temperature range, repeatability, and material specifications. For example, the Reliance Cool Muscle motor offers a resolution of 0.00085 mm with 50,000 steps/rev and a maximum speed of 300 mm/sec.

Bespoke Motorised Actuators
Reliance offers custom-built solutions tailored to specific requirements, leveraging their catalogue components and design engineering support.

Reliance Cool Muscle Stage
The RCMS series combines high-speed motors with leadscrew-driven slides, suitable for applications in industrial automation and laboratory research. It offers various configurations and options for customization.

Hybrid Linear Actuators
These actuators are designed for high performance and durability, featuring custom thermoplastics and stainless steel leadscrews, available in NEMA frame sizes 8 to 34.
Overview: The document provides a detailed overview of various linear actuator configurations and their applications. It highlights the specifications, features, and potential uses of different types of actuators, including captive shaft, non-captive linear, and external linear actuators, as well as Can-Stack and hybrid linear actuators.
Linear Actuator Configurations:
  • Captive Shaft Actuators: These offer a compact design with a short stroke, converting rotary to linear motion using an integrated leadscrew and nut. The leadscrew is held captive within the motor housing, providing precise linear movement.
  • Non-Captive Linear Actuators: These have a short footprint with the leadscrew traveling through the motor, eliminating the need for additional mechanical components.
  • External Linear Actuators: These combine leadscrew and nut technology with stepper motor technology, providing zero transmission error and a shortened linear footprint.
Can-Stack Linear Actuators: Designed for volume applications, these actuators offer rapid linear movement in both directions and are available in various configurations. They are suitable for medical instrumentation, machinery automation, and robotics.
Linear Rail Actuators: These consist of a stationary base and a load-bearing carriage that travels along an aluminum rail. Key features include integrated "T" slots for mounting, a self-adjusting linear bearing, and a Black Ice™ TFE coated leadscrew for durability.
Motorised Leadscrew Linear Slide: This range offers high linear speed and accurate positioning. It features wear-compensating, anti-backlash carriages and is available in standard and wide base options, supporting various load capacities.
Product Selection Considerations: When selecting a linear actuator, factors such as required force, duty cycle, step increment, speed, motor coil type, and environmental conditions should be considered.
Technical Specifications: The document includes detailed specifications for different actuator sizes and configurations, including load ratings, moment capacities, and thread leads.
Contact Information: For further details, design support, and custom solutions, contact Reliance at [email protected] or +44 (0) 1484 601002.
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Catalog excerpts

Intelligent Motors and Motorised Actuators-3

Intelligent Motors and Motorised Actuators Section Contents

 Open the catalog to page 3
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Product Overview Reliance Cool Muscle Motor A complete motion control solution This cost-effective miniature servo system combines a precision stepper motor and high resolution encoder with sophisticated drive and control electronics in a single, compact unit. – – – – – – – – – – NEMA sizes 11, 17 and 23 each with two frame lengths Encoder resolution of 50,000 counts per revolution Speeds from 0 to 3,000 RPM Continuous torques from 0.027 to 0.87 Nm (1.24 Nm peak) H-infinity controller and vector drive for fully closed loop control of position, speed and torque. Tuning not required in most applications....

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Product Overview Reliance Cool Muscle Motor Cool Muscle’s unique features include the ability to link up to 15 motors which can operate together in complex sequences without an additional controller. Cool Muscle is able to use a physical limit of travel as its reference position, using torque sensing to safely and accurately find the limits of travel without needing a position sensor (e.g. limit switch). The high level of integration provided by Cool Muscle reduces cabling, keeps components to a minimum and speeds up system assembly. Customised XYZ positioning table Precision linear stage Medical...

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Reliance Cool Muscle Motor Associated Products Couplings: page 8-1 Leadscrews: page 7-1 Hardware: page 13-1 Cables: page 2-11 Specification table Interface P = Pulse C = Computer RCM1- -11S30-RT3 Motor output power Maximum speed Continuous torque Peak torque Load inertia allowance Motor inertia Input supply current rated (Continuous torque/rated peak torque) Weight Torque curve Technical support • • • • • • • Product overview - see page 2-2 Technical information - see page T2-1 P & C interface - see page T2-2 Software interface - see page T2-3 Electrical interface - see page T2-5 Cables - see...

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Reliance Cool Muscle Motor Associated Products Couplings: page 8-1 Leadscrews: page 7-1 Hardware: page 13-1 Cables: page 2-11 Intelligent Motors Specification table Interface P = Pulse C = Computer RCM1- -11L30-RT3 Motor output power Maximum speed Continuous torque Peak torque Load inertia allowance Motor inertia Input supply current rated (Continuous torque/rated peak torque) Weight Torque curve Technical support • • • • • • • Product overview - see page 2-2 Technical information - see page T2-1 P & C interface - see page T2-2 Software interface - see page T2-3 Electrical interface - see page...

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Reliance Cool Muscle Motor Associated Products Planetary Gearboxes: page 3-3 Couplings: page 8-1 Leadscrews: page 7-1 Hardware: page 13-1 Cables: page 2-11 Specification table Interface P = Pulse C = Computer RCM1- -17S30-C-RT3 Motor output power Maximum speed Continuous torque Peak torque Load inertia allowance Motor inertia Input supply current rated (Continuous torque/rated peak torque) Weight Technical support • • • • • • • Product overview - see page 2-2 Technical information - see page T2-1 P & C interface - see page T2-2 Software interface - see page T2-3 Electrical interface - see page...

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Reliance Cool Muscle Motor Associated Products Planetary Gearboxes: page 3-3 Couplings: page 8-1 Leadscrews: page 7-1 Hardware: page 13-1 Cables: page 2-11 Intelligent Motors RCM1 - P - 17 L 30-C - RT3 Generation Interface P = Pulse C = Computer Specification table RCM1- -17L30-C-RT3 Motor output power Maximum speed Continuous torque Peak torque Load inertia allowance Motor inertia Input supply current rated (Continuous torque/rated peak torque) Weight Technical support • • • • • • • Product overview - see page 2-2 Technical information - see page T2-1 P & C interface - see page T2-2 Software...

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Reliance Cool Muscle Motor Associated Products Planetary Gearboxes: page 3-3 Couplings: page 8-1 Leadscrews: page 7-1 Hardware: page 13-1 Cables: page 2-11 Specification table Interface P = Pulse C = Computer RCM1- -23S30-C-RT3 Motor output power Maximum speed Continuous torque Peak torque Load inertia allowance Motor inertia Input supply current rated (Continuous torque/rated peak torque) Weight Technical support • • • • • • • Product overview - see page 2-2 Technical information - see page T2-1 P & C interface - see page T2-2 Software interface - see page T2-3 Electrical interface - see page...

 Open the catalog to page 10
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Reliance Cool Muscle Motor Associated Products Planetary Gearboxes: page 3-3 Couplings: page 8-1 Leadscrews: page 7-1 Hardware: page 13-1 Cables: page 2-11 Intelligent Motors Specification table Interface P = Pulse C = Computer RCM1- -23L20-C-RT3 Motor output power Maximum speed Continuous torque Peak torque Load inertia allowance Motor inertia Input supply current rated (Continuous torque/rated peak torque) Weight Technical support • • • • • • • Product overview - see page 2-2 Technical information - see page T2-1 P & C interface - see page T2-2 Software interface - see page T2-3 Electrical...

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General Specifications and Cables Reliance Cool Muscle Motor General and environmental specifications Encoder Control Method Input Supply Voltage Resolution Pulse Rotation (Pulse/Rotation) Ambient Operating Temperature Storage Temperature Operating Humidity Shock Vibration Incremental magnetic encoder (50,000 pulses per rotation) Closed loop vector control DC24 V±10% 200, 400, 500, 1000(default), 2000, 2500,5000, 10000, 25000,50000 Select by parameter 0°C to 40°C -20°C to +60°C Less than 90%RH Less than 10 G Less than 1 G Pin layout For Reliance Cool Muscle electrical interfacing and connector...

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General Specifications and Cables Reliance Cool Muscle Motor Software interface For programming details for the C-Type Reliance Cool Muscle see Technical Information pages T2-3 to T2-5. ‘Y’ cables RCM1C3 - xx Length of wires to first connector (xx-xx if the two lengths are different) Generic part number Intelligent Motors Standard and customised daisy chain cables RCM1DC3A - xx - N - xx - xx - xx Length of wire between connectors (Only one number required if the lengths are all the same) Number of connectors Length of wires to first connector (xx-xx if the two lengths are different) Generic part...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.