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Flexible Shaft Couplings, Clutches and Collars

Flexible Shaft Couplings, Clutches and Collars
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Flexible Shaft Couplings, Clutches and Collars

Product catalog summary
Overview: The document serves as a comprehensive guide on flexible shaft couplings, clutches, and collars, emphasizing their role in machine design for optimal performance. It underscores the importance of selecting suitable couplings to accommodate shaft misalignments and reduce bearing loads.
Types of Couplings:
  • Reli-a-Flex® Couplings: One-piece aluminum alloy couplings designed for smooth motion transmission, high torsional stiffness, and low bearing loads. Suitable for zero backlash applications and can handle angular, parallel, and axial offsets. Custom designs are available.
  • Oldham Couplings: Ideal for high parallel misalignment and restricted assembly access, providing electrical insulation and acting as torque limiters.
  • Bellows Couplings: Maintenance-free and zero-backlash, available in nickel, stainless steel, and bronze for different accuracy and space requirements.
  • Flexible Disc Spring Couplings: Available in single and double disc configurations, suitable for angular and axial misalignments.
  • Curved Jaw Couplings: Reduce system torque ripple, available with different damping elements for various torque levels.
  • Spiral Beam Couplings: Made from stainless steel or aluminum, maintenance-free and suitable for general applications.
  • Friction Clutches: Available with wire compression or disc springs for different torque requirements.
  • Radial Tooth Couplings: Self-centering, capable of transmitting high torques, requiring careful alignment and possible lubrication.
  • Solid Couplings: Used for accurately aligned shafts, providing superior holding strength with anti-vibration features.
Technical Information: A comparative table summarizes the performance features of each coupling type, aiding in selection based on specific application needs.
Product Overview: Detailed specifications and options for Reli-a-Flex® Precision Couplings, available in set screw, clamp, and Reli-a-Grip™ clamp types. Designed for zero backlash and high torsional stiffness, suitable for bore sizes from 1.5 mm to 20 mm.
Specifications: Couplings available in short (RCS) and long (RCL) types, with specifications varying by bore size. Key parameters include torsional stiffness, radial compliance, misalignment tolerance, inertia, and mass.
Product Options: Options include alternative bore sizes, imperial bores, alternative materials, and custom designs. Electrically insulated versions available for sizes 20 and 25. Selected items are in stock at reduced prices.
Technical Specifications: Maintenance-free couplings with a recommended temperature range of -80ºC to +80ºC, tested for over 50 million cycles at rated load without failure.
Associated Products: References to associated products such as shafts, bearings, leadscrews, and intelligent motors, with page numbers for further details.
Custom Designs: Reli-a-Flex® couplings can be customized for specific applications, with options for special interfaces and alternative materials like PEEK polymer.
Stocked Couplings: A range of stocked couplings is available for quick delivery at reduced prices, with part numbers and sizes listed for both long and short types.
Contact Information: For product information, design support, and custom solutions, contact [email protected], +44 (0) 1484 601002, or visit www.reliance.co.uk.
Technical Specifications Overview:
  • Product Specifications: Detailed specifications for various types of couplings and collars, including bellows couplings, flexible disc spring couplings, and Oldham couplings. Key parameters include maximum speed, maximum torque, misalignment tolerances, torsional stiffness, radial stiffness, moment of inertia, and weight.
  • Part Number Selection: Tables for selecting part numbers based on hub material, bellows or disc springs material, bore sizes, outer diameter, length, screw position, and screw thread.
  • Technical Support and Recommendations: Features include zero backlash, high torsional stiffness, low bearing loads, and maintenance-free operation. Recommended temperature range for operation is -30ºC to +120ºC.
  • Associated Products: References to associated products such as shafts, bearings, leadscrews, and intelligent motors.
  • General Information: All dimensions are provided in millimeters with general tolerances of ±0.13 mm.
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Catalog excerpts

Flexible Shaft Couplings, Clutches and Collars-3

Flexible Shaft Couplings, Clutches and Collars Section Contents

 Open the catalog to page 3
Flexible Shaft Couplings, Clutches and Collars-4

Product Overview Introduction to the range In many cases machine designers give limited thought to the shaft coupling. They devote their time to the more expensive components, overlooking the fact that the performance of a machine is only as good as the connections of its shafts. Reliance is fully aware of the importance of the shaft coupling and that they are often a critical part of the drive system. The Reliance range of shaft couplings has been carefully designed and tested to provide trouble free operation over many millions of cycles. Couplings and Collars Perfect alignment is not practical...

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Flexible Shaft Couplings, Clutches and Collars-5

Product Overview Bellows Maintenance free zero-backlash bellows couplings are available with three construction options: for highest accuracy, nickel bellows; for torque transmission, stainless steel bellows; and where space is restricted, bronze bellows are available down to 12 mm outer diameter. Shaft fixing options are both set screw and clamp for the stainless steel and nickel bellows options, with the brass bellows option available in clamp type only. A number of different options of flexible disc couplings are available, based on both single and double disc spring construction. Please note...

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Flexible Shaft Couplings, Clutches and Collars-6

Product Overview Bellows - High accuracy, light duty. Maintenance free. Flexible disc spring - Ideal for low torque applications requiring accuracy. Both external and internal hubs available. Oldham - Large offset, designed to separate for assembly. Electrically insulating disc. Membrane - Light duty, with an insulating fibreglass reinforced centre. Compact overall length. Zero backlash. Curved jaw - Shock absorbing, low cost general purpose coupling, ideal for reducing torque ripple. Spiral beam - Universal one piece coupling. Aluminium and stainless steel versions available. Radial tooth -...

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Flexible Shaft Couplings, Clutches and Collars-7

The couplings featured in this catalogue have been carefully selected to accommodate varying degrees of shaft misalignment whilst offering minimum distortion of rotation. No one coupling provides a universal solution but the selection table below summarises the salient performance features for ease of comparison. Full details for each coupling can be found on the product pages, with further technical information on pages T8-1 to T8-4. If you require technical support please contact us to dicuss your application and we will be happy to help you select an appropriate coupling. Comparative star...

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Flexible Shaft Couplings, Clutches and Collars-8

Product Overview Reli-a-Flex® Couplings Reli-a-Flex®, specifically designed and manufactured by Reliance to: · Improve system accuracy The Reli-a-Flex® coupling provides excellent kinematic transfer of motion with high torsional stiffness, zero backlash and constant velocity. · Extend system life Couplings and Collars The Reli-a-Flex® coupling introduces negligible radial and axial bearing loads, extending system life. The range of Reli-a-Flex® flexible shaft couplings Short or Long • RCS type (short) where space is limited • RCL type (long) where greater parallel offset and greater accuracy...

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Flexible Shaft Couplings, Clutches and Collars-9

Reli-a-Flex® Couplings Product Overview Picture perfect scanning with Reli-a-Flex® coupling Prior to the introduction of the Reli-a-Flex® coupling slight variations in the speed of the CCD element caused errors when trying to capture high resolution images. These errors manifest themselves as a colour registration defect, which resulted in an unacceptable banding effect across the image. Although these errors were small (typically 3.0 microns) they could easily be detected by the naked eye. The cause of these errors was identified as the flatbed drive system. Introduction of a Reli-a-Flex® coupling...

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Flexible Shaft Couplings, Clutches and Collars-10

Micro Reli-a-Flex® Couplings All dimensions in mm General tolerances ±0.13 mm Material: Aluminium alloy grade 7075-T6 Finish: Alocrom 1000 Associated Products Shafts: page 11-2 Bearings: page 12-1 Leadscrews: page 7-1 Intelligent motors: page 2-2 RCL (long type) RCS (short type) Part number selection table Example Part No:- Basic Part No RCS (short) Standard Bore Sizes ØB1 and ØB2 (bore tolerance +0.010/-0.000) Fitted Screw Maximum shaft intrusion when fitted = E+2 mm. * Coupling fitted with stainless steel slotted head set screws. Note: bores may be left unalocromed. Product options • • • •...

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Flexible Shaft Couplings, Clutches and Collars-11

Micro Reli-a-Flex® Couplings Technical specification Misalignment Radial Compliance Parallel Angular Axial microns/N mm deg mm Specifications vary according to bore size. For exact figures, please enquire. 1 Typical torsional stiffness. Torque and speed capacity Basic Part No (short) Typical Torque Capacity Reversing Non Reversing Peak Nm Nm Nm Specifications vary according to bore size. For exact figures, please enquire. Technical support • Zero backlash, reliable one-piece construction • Unique design maximises torsional stiffness without inducing high bearing loads • Minimal velocity and positional...

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Flexible Shaft Couplings, Clutches and Collars-12

Reli-a-Flex® Precision Couplings Set Screw Type 3 - 20 mm Bore All dimensions in mm General tolerances ±0.13 mm Material: Aluminium alloy grade 7075-T6 Finish: Alocrom 1000 Associated Products Shafts: page 11-2 Bearings: page 12-1 Leadscrews: page 7-1 Intelligent motors: page 2-2 RCL (long type) RCS (short type) Couplings are chambered for ease of assembly and fitted with stainless steel screws. Part number selection table Example Part No:- Basic Material Size Part No Standard Bore Sizes ØB1 and ØB2 (bore tolerance +0.020/-0.000) Maximum shaft intrusion when fitted = E+2 mm. Note: bores may be...

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Flexible Shaft Couplings, Clutches and Collars-13

Reli-a-Flex® Precision Couplings Set Screw Type Technical specification Misalignment Radial Compliance Parallel Angular Axial microns/N mm deg mm Basic Material Part No Specifications vary according to bore size. For exact figures, please enquire. 1 Typical torsional stiffness. Torque and speed capacity Basic Part No Typical Torque Capacity Reversing Non Reversing Peak Nm Nm Nm Specifications vary according to bore size. For exact figures, please enquire. Technical support • Zero backlash, reliable one-piece construction • Unique design maximises torsional stiffness without inducing high bearing...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.