RZ 1000
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Gear Grinding Technology MACHINES J PERIPHERAL SYSTEMS |_TOOLING_J_TECHNOLOGY_J_SERVICES Gear Grinding Machines

Extreme process reliability due to continuous shifting and innovative dressing of the grinding worm Low tool costs due to long life of the dressing and grinding tools High compressive residual stresses due to short contact times between gear and grinding worm flank Automatic detection of stock on all teeth due to the application of acoustic emission sensing Low noise emissions of the ground gears due to the application of Reishauer Low Noise Shifting technology Defined values for flank twist with the application of Reishauer Twist-Control Grinding technology Maximum productivity due to high...

Customer Value is the Focus of our Innovations Swiss Precision Made by Reishauer For more than 60 years, Reishauer gear grinding machines have enjoyed an outstanding worldwide reputation as the most reliable and efficient machines in gear nishing. The RZ 1000 combines advanced technologies in order to provide excellent results over the entire life cycle of the machine: ■ Hybrid design of machine bed and spindles manufactured for maximum stiffness and dampening Complex acoustic emission analysis for automatic set-up and dressing Highly accurate Reishauer balancing system for fully automatic...

High Efficiency for a Wide Range of Gears Reishauer Generating Grinding of Large Gears With the RZ 1000 the advantages of the Reishauer generating grinding process can be applied to manufacture large gears. The basic design of the machine has evolved from the successful RZ 400 series. Because of the rotating machine column, the grinding spindle can be moved into different positions: ■ Grinding position Dressing position Position for change of grinding wheel With this unique concept it is possible to replace the workpiece or to exchange the clamping xture during the dressing operation saving...

Choice of Dressing Methods Reishauer Gear Grinding stands for continuous generating grinding with dressable grinding wheels. You can choose between two different dressing devices for fully automatic set-up and an optimized dressing process. The RP 160-2NC with two spindles combines both exibility and productivity. A total of four high precision CNC axis are used to move the two spindles into the right position to dress the grinding wheel. This opens up various options for dressing tools and methods. The RP 162 represents exibility with a single dressing spindle. The pressure angle of the...

Gear Dimensions Outside Diameter Helix Angle Face Width Shaft Length Workpiece Weight Out of range dimensions can be verified upon request Grinding and Dressing Grinding Speed Outside Diameter of Grinding Wheel Width of Grinding Wheel Diameter of Dressing Tool Hardware Options (Extract) Two-Spindle Dressing Device RP 160-2NC One-Spindle Dressing Device RP 162 Gear Inspection on the Machine CNC Tailstock (W-Axis) Software Option (Extract) Profile Grinding Grinding of Non-Involute Gears Grinding of Conical Gears Control Siemens Sinumerik 840D Reishauer Generating Module Reishauer User...

REISHAUER GEAR GRINDING TECHNOLOGY | 7 Continuous Generating Grinding is our Business Reishauer not only manufactures excellent gear grinding machines, we are your reliable partner offering our systems expertise to you to master the entire gear grinding process. We are working solution oriented and support our customers in the effort to achieve highest productivity and profitability at best quality. The circle of competence incorporates the whole Reishauer Gear Grinding Technology. It includes our commitment to machines, loading systems, workpiece fixtures, dressing tools, grinding wheels,...

Reishauer worldwide SWITZERLAND UNITED KINGDOM 37 Grange-Drive, South Grange Estate United Kingdom Russian Federation Reishauer GmbH Reishauer Corp. 24bis, avenue du Général Leclerc france@ reishauer.com Beijing Representative Office Room 1708, SCITECH TOWER 2-5-4 Shin Yokohama, Kohoku-ku Yokohama-shi, Kanagawa Pref. Gear Grinding Technology