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Product catalog summary
Overview of Gear Grinding Technology:
Reishauer's gear grinding technology focuses on high precision and productivity, utilizing galvanically bonded diamond and CBN tools. Key advantages include low noise emissions, high compressive residual stresses, and optimum tooth root load carrying capacity. The technology allows for flexible gear flank modifications and defined flank twist values using CNC controlled machine kinematics.
Tool Technology:
Reishauer's Tool Division specializes in diamond and CBN tools for various applications such as dressing, grinding, and polishing. These tools are known for their precision, tool life, and wear resistance. The division offers solutions for dressing cylindrical and globoid grinding wheels, honing rings, and provides customized tools for specific customer needs.
Diamond Tools:
Reishauer offers a range of diamond tools including dressing discs, gears, and profile rolls. These tools are designed for efficient dressing of grinding wheels and are characterized by high precision and short dressing times. The tools are suitable for both small and large lot sizes, ensuring high process reliability.
CBN Tools:
CBN grinding tools are used for gear and profile grinding, offering high profile accuracy and process reliability. These tools are particularly effective for ferrous materials due to CBN's hardness and lack of affinity to steel.
Special Purpose Tools:
Reishauer provides customized grinding and dressing tools, developed in collaboration with customers to meet specific requirements. The company emphasizes innovation and quality control, ensuring high performance and reliability of their tools.
Circle of Competence:
Reishauer's comprehensive approach includes not only manufacturing gear grinding machines but also offering systems expertise. This includes project engineering, consulting, after-sales service, and technical support, ensuring high productivity and quality in gear grinding processes.
Contact Information:
Reishauer has a global presence with offices in Switzerland, Germany, China, the UK, France, Japan, Russia, and the USA, providing local support and services to customers worldwide.
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Catalog excerpts

RWZ-1

Gear Grinding Technology MACHINES PERIPHERAL SYSTEMS TOOLING TECHNOLOGY SERVICES Galvanically bonded

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Invented and brought to perfection ■ Low noise emissions of the ground by Reishauer - the Reishauer gear gears due to the application of the grinding process offers valuable Reishauer Low Noise Shifting advantages: technology ■ Maximum productivity due to high ■ High compressive residual stresses machining rates and low idle times due to short contact times between gear and grinding worm flank ■ Excellent gear quality after grinding due to the very small influence of the ■ Optimum tooth root load carrying gear blank quality capacity due to fully ground tooth roots ■ Extreme process reliability...

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FIELD OF COMPETENCE: TOOL TECHNOLOGY | 3 Reishauer Quality for Highest Precision and Productivity DIAMOND AND CBN TOOLS The Reishauer Tool Division develops, produces and markets highly specialized diamond and CBN tools in electroplated bond for dressing, grinding, cutoff operations, boring and polishing, in addition to other special applications. High quality, in terms of precision, tool life and wear resistance, is based on many years of experience and a great willingness to innovate. This brochure provides you with a brief overview of the tools designed for hard finishing applications used...

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Dressing Discs Single taper disc Form roll Composite roll Reishauer strives for the best possible technical and cost effective solution in each Full profile roll case. This also applies to our dressing discs and dressing rolls. The different tasks Composite profile and radius roll required for the manufacture of small, medium or large lot sizes, as well as speci- For Dressing of Cylindrical Grinding Wheels fic demands regarding geometry and flexibility, determine the tool profile for each application. In combination with the corresponding dressing process, virtually all demands are met in the...

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Dressing Gears Diamond gear shaft for grinding and honing For Dressing of Globoid Grinding Wheels and Honing Rings Diamond dressing gear, positive plated The manufacture of these tools places the highest technological demands on the Diamond dressing gear, negative plated production process. Reishauer›s long experience as a developer and manufacturer of high precision gear grinding machines brings additional benefits in tool production. Leading edge technological know-how creates valuable synergies applied during manufacture and directly benefit the customer. In addition to the high level of precision,...

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Profile and Form Rolls Profile roll, convex Profile roll, concave Thread roll Diamond profile rolls are used for dressing of grinding wheels where large volume Profile roll series production is required. Since they are already equipped with the necessary Radius form roll profile contour, they guarantee extremely short dressing times. In the manufacture For Efficient Dressing of Small and Large Lot Sizes of diamond profile rolls, the profile and form tolerances, as well as acute angles and small radii, are critical dimensions. The dressing tools manufactured by Reishauer impress by virtue of extremely...

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Profile grinding disc without flange Profile grinding disc with flange In the manufacture of gears, two proven and extremely productive basic tool Profile disc types have evolved, in the type of Reishauer CBN profile wheels and CBN grinding For Process Reliability in Gear and Profile Grinding wheels. Cubic boron nitride is a synthetic abrasive material with a hardness in the region of 7,000 HV. Since CBN shows no affinity to steel, it is used predominately for processing of ferrous materials. Reishauer CBN grinding tools are characterized by extremely high profile accuracy within a tolerance...

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v SPECIAL PURPOSE DIAMOND AND CBN TOOLS | 8 Customized Tools Reishauer is the leading manufacturer of gear grinding machines. In the field of tool production, Reishauer has established an excellent reputation for special dressing and CBN grinding tools. A full appreciation of the customer›s needs and the response to a variety of specifications has been a long tradition at Reishauer. Numerous Reishauer patents provide proof of our high level of competence, including in the development of special tools. Reishauer has produced both standard Reishauer develops customized grinding and dressing tools...

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REISHAUER GEAR GRINDING TECHNOLOGY | 9 Continuous Generating Grinding is our Business Reishauer not only manufactures excellent gear grinding machines, we are your reliable partner offering our systems expertise to you to master the entire gear grinding process. We are working solution oriented and support our customers in the effort to achieve highest productivity and profitability at best quality. The circle of competence incorporates the whole Reishauer Gear Grinding Technology. It includes our commitment to machines, loading systems, workpiece fixtures, dressing tools, grinding wheels, gear...

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Reishauer worldwide SWITZERLAND UNITED KINGDOM 37 Grange-Drive, South Grange Estate United Kingdom Russian Federation info @ reishauer.com russia @ reishauer.com Reishauer GmbH Reishauer Corp. 24bis, avenue du Général Leclerc germany @ reishauer.com france @ reishauer.com Beijing Representative Office Room 1708, SCITECH TOWER 2-5-4 Shin Yokohama, Kohoku-ku Yokohama-shi, Kanagawa Pref. china @ reishauer.com japan @ reishauer.com Gear Grinding Technology

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