Gear Grinding Technology Generating Gear Grinding Machine

Swiss precision. Made by Reishauer. As far back as developing the world’s first generating grinding machine, Reishauer has significantly impacted modern transmission production through its innovative developments in machine and process technologies. Our hightech gear finishing machines, pioneering digital applications, efficient tooling, and proven clamping device concepts enable the production of reliable, efficient, and quiet transmissions. Full flexibility – for a wide range of workpieces on one machine In keeping with the Reishauer Circle of Competence, the many technologies and extensions...

Reishauer RZ 410 4.0 Generating Gear Grinding Machines | 3 The universal machines of the RZ 410 - RZ 1000 series have been meeting the demand for high-precision machining of large-sized gears for many years, with a maximum workpiece diameter of up to 1,000 mm, depending on the model. The strength of these machines lies in the flexibility of their machining capabilities and the wide range of applications. User-friendly and intuitive menu navigation thanks to the RSP touchscreen display With the continuous development of the Reishauer RZ 410 4.0, we combine these features with the efficiency enhancements...

4 | Reishauer RZ 410 4.0 Generating Gear Grinding Machines What benefits come with the new generation? Reishauer’s Generation 4.0 uses the latest technologies and is therefore set to remain the benchmark in gear manufacturing for many years to come. Based on the future-proof technology platform Reishauer RSP and the SINUMERIK ONE controller, production processes can be managed in a stable manner, setups can be effectively supported, and productive operating times can be extended. Network & cloud connectivity One of the most far-reaching features of the new machine generation is its networking...

Reishauer RZ 410 4.0 Generating Gear Grinding Machines | 5 Optimal accessibility improves productivity Reishauer machines stand for high-quality grinding results – and do so over the entire life cycle of the machine. This reputation is partly attributable to the excellent accessibility during operation and maintenance, which helps to simplify service and setup work, reduce the associated workload, and avoid unscheduled downtime. Large sliding door elements make for easy access The machine’s unique architecture facilitates optimal accessibility during operation and setup. The rotating tool holder...

6 | Reishauer RZ 410 4.0 Generating Gear Grinding Machines subject to technical changes

Reishauer RZ 410 4.0 Generating Gear Grinding Machines | 7 Equipment Basic equipment Single workpiece spindle Pivoting dressing device Reishauer RP 166 Directly driven tool spindle Indirectly driven workpiece spindle Linear encoder measuring systems on all linear axes NC-controlled infinitely variable coolant nozzle setting Reishauer Low Noise Shifting Meshing device Fully automatic balancing device Acoustic contact monitoring Emergency retraction for machine and tooling protection Automatic lubrication unit on all linear axes Lifetime lubrication of all rotary axes IO-Link sensors Integrated...

8 | Reishauer RZ 410 4.0 Generating Gear Grinding Machines Welcome to the digital world of Reishauer The new generation of grinding machines has been designed to integrate with Reishauer’s digital services. Two powerful digital instruments, myReishauer and ARGUS, are available. For example, ARGUS monitors dressing and grinding processes, as well as the condition of machine components, to an unprecedented depth. The resulting data can be used to create in-depth analyses and derive recommendations for targeted actions. myReishauer – monitoring, service, and academy Based on the three pillars –...

Reishauer RZ 410 4.0 Generating Gear Grinding Machines | 9 Full flexibility for enhanced competitiveness Multiple options for profile grinding The Reishauer RZ 410 4.0 comes with a wide range of machining options as standard. For prototype manufacture and small batch production, profile grinding is possible using the main grinding spindle. With this option, the machining range is extended to a 14 mm module with very fast changeover times. Collision critical gears with interfering contours can be machined with the optional Reishauer PSK D 20 profile grinding head. This is mounted on the main spindle...

10 | Reishauer RZ 410 4.0 Generating Gear Grinding Machines For full utilization of your production capacity The Reishauer RZ 410 4.0 also demonstrates its impressive flexibility when it comes to workpiece changes, helping to keep unproductive downtime to a minimum. Alongside individual loading via the front door, access is also possible via a universal interface, allowing the operator to service several machines simultaneously. Loader system for workpiece diameters of up to 410 mm The Reishauer RCL line is a highly efficient automation system for loading gears and shafts. It can be readily adapted...

Reishauer RZ 410 4.0 Generating Gear Grinding Machines | 11 The Reishauer Circle of Competence The Reishauer Circle of Competence describes the entirety of our offering. Reishauer offers products and services for the precise fine finishing of gears, providing a comprehensive solution from a single source, thereby ensuring long system life and reduced lifecycle costs. Machine A broad portfolio, future-oriented controls and interface concepts, and state-of-the-art technologies – our machines have guaranteed maximum output with the highest precision, consistent quality, and unmatched machine availability...

GERMANY Reishauer GmbH Humboldtstrasse 32 70771 Leinfelden-Echterdingen Germany Beijing Representative Office Room 1708, SCITECH TOWER No. 22 Jian Guo Men Wai Da Jie Beijing 100004 China 1525 Holmes Road Elgin, IL 60123 USA 21 Rue de la Croix Blanche 33000 Bordeaux France JAPAN Reishauer KK 2-14-30 Shinyokohama Kohoku-ku, Yokohama-shi 222-0033 Kanagawa Japan Find additional representatives at www.reishauer.com Head Office: REISHAUERGear Grinding Technology