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EVO Blown Film Lines

EVO Blown Film Lines
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EVO Blown Film Lines

Product catalog summary
Overview
The document discusses advanced technologies for blown film production, focusing on economic and sustainable practices. It highlights Reifenhäuser's expertise in providing solutions that ensure quality, flexibility, and profitability across various industries.
Technologies and Solutions
Reifenhäuser offers a comprehensive range of blown film technologies aimed at enhancing economic success and sustainability. Key features include in-house manufacturing of core components, a blend of standard and specialized engineering, and extensive know-how from raw material to end product.
Industry Applications
  • Consumer Goods: Technologies like EVO Ultra Stretch enable recyclable packaging with reduced material usage, offering significant material savings and enhanced film properties.
  • Industry: Technologies such as EVO Ultra Cool 2.0 focus on efficiency and cost-effectiveness in mass production, improving productivity and reducing dependency on raw material quality.
  • Hygiene & Medicine: High-quality, breathable films for medical applications are produced with technologies that allow flexible production to meet market demands.
  • Agriculture: Emphasizes the production of large, resource-efficient films using biodegradable and recycled materials.
Technology Highlights
  • EVO Ultra Cool 2.0: Provides high output rates and improved film properties with enhanced cooling capacity.
  • EVO Ultra Stretch: Enables fully recyclable packaging with improved barrier properties.
  • EVO Fusion: Allows direct processing of recyclates, reducing energy consumption and enabling the use of lower-quality materials.
Sustainability and Digitalization
The document emphasizes sustainability, advocating for digital identities to enhance recycling processes. It highlights digitalization's role in improving production efficiency and traceability.
Conclusion
Reifenhäuser's technologies offer comprehensive solutions focusing on sustainability, efficiency, and adaptability to market demands, balancing economic success with environmental responsibility.
Sustainability and Circular Economy
The document underscores the importance of sustainability in the plastics industry, highlighting plastics' potential to contribute to a circular economy and reduce carbon footprints. Reifenhäuser provides technologies for manufacturing recyclable products, using recyclates, and processing bio-based raw materials.
Recycling Challenges and Solutions
An interview with Dr. Christoph Lettowsky discusses challenges in processing recycled materials, such as fluctuating input quality. Reifenhäuser's EVO Fusion twin-screw technology is presented as a solution to improve independence from input quality, enhancing mixing and degassing capabilities.
Digitalization in Production
The document outlines digitalization benefits for film producers, emphasizing a universally valid database to increase production efficiency. Reifenhäuser's digital products, like the c.Hub platform and ExtrusionOS Suite, optimize production processes and improve data transparency.
Service and Support
Reifenhäuser offers comprehensive services, including technical support, after-sales service, and original spare parts, ensuring efficient production. The company also provides research and development facilities to support future product development without disrupting current operations.
Research and Development
The document highlights Reifenhäuser's Research and Development Center, offering high-tech facilities and expert support for test planning and execution, enabling innovation while maintaining ongoing production.
Contact Information
Contact details for sales and service support are provided, along with an invitation to engage with Reifenhäuser's virtual technology center.
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Catalog excerpts

EVO Blown Film Lines-1

BLOWN FILM LINES Clever Technologies for Profitable Blown Film Production

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EVO Blown Film Lines-2

MASTER EVERY BLOWN FILM APPLICATION. ECONOMICALLY AND SUSTAINABLY.

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As a producer of blown films, you must master several challenges at the same time. Convincing your customers with quality, reacting flexibly to market requirements, meeting the increasing demands for sustainability, and making as much money as possible in the process. With our technologies and know-how, we will help you master the balancing act and build up a blown film production line that is profitable for you. Reifenhauser Blown Film | 3

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Reifenhauser Blown Film Your application should define the technology - not the other way around That's why we offer you the largest portfolio of blown film technologies on the market. Among them are many clever solutions for sustainable production and the manufacture of sustainable materials that will secure your future business success and help you turn challenges into opportunities. Benefit from our decades of experience, the Reifenhauser Group's competence network, our know-how along the entire value chain and our pioneering spirit. manufacturing of all core components of standards & special...

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Reifenhäuser Blown Film | 5

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YOUR GUIDE THROUGH THIS BROCHURE For easy and quick orientation, you will find different industry icons on the following overview pages, which identify Reifenhäuser's contents and solutions for industryspecific applications. Consumer Goods Industry Hygiene & Medicine Agriculture

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CONSUMER GOODS The demands placed on packaging are higher than ever: Packaging should optimally protect the contents with a reliable barrier, while being as recyclable as possible and – best of all – be made from recyclates. Since consumers make their in-store purchasing decisions within milliseconds, packaging must also be visually appealing. Reconciling all of these requirements and realizing them economically is one of the greatest challenges facing the modern packaging industry. Reifenhäuser lines support you in successfully manufacturing for the consumer segment. They deliver consistent...

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The future belongs to highly functional, fully recyclable packaging made of monomaterial mostly, as in the example on the right, made of a 20µm MDO PE film and a 50µm PE film as sealing layer. Ideally, packaging will be additionally traceable and clearly identifiable thanks to a digital product passport. Stretching is the magic word for the production of modern, sustainable packaging solutions. With EVO Ultra Stretch, you can stretch your films up to 10 times. This saves material through downgauging and gives films completely new properties - the basic prerequisite for the substitution of materials...

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INDUSTRY Manufacture mass-produced goods economically and be less dependent on material availability. In industry, blown films are a sought-after packaging solution. For example, when small packaging units need to be combined into larger units for transport or if bulk goods need to be packed securely and stably in bags. In these mass markets, where there is high competitive and price pressure, efficiency is everything, along with functionality. This means Formula 1-style change over times for smaller orders and high output rates for large orders. In any case, manufacturing costs must be minimized....

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Blown film for form-fill-seal (FFS) bags must be stable, sealable and easily printable. Successful production in this market requires high productivity in favor of low manufacturing costs. The FFS sack on the right, which is made partly from recycled sacks, shows that it is possible to develop sustainable products despite competitive pressure. We support you in the highly competitive industrial sector with technologies that make your production more efficient and costeffective. Our high-performance cooling system EVO Ultra Cool 2.0 offers outputs that give you an unbeatable competitive edge in...

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Ensuring Safety and Serving Trends Flexibly. Blown films ensure safety and well-being in hygiene and medical applications. The demand on their function is correspondingly high and it continues to increase due to various trends: Diapers today, depending on the region, should have different breathability, be lighter and thinner, and still meet high mechanical properties. Due to the aging population, we will need even larger quantities of such films in the future. High performance in production will therefore become even more important. Reifenhauser technologies ensure the consistently high quality...

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Excellent transparency, gloss, puncture resistance as well as thermoformability make water-cooled blown films the ideal material for infusion bags. >> EVO Aquacool, page 18 With EVO Ultra Stretch technology, you can produce breathable films that are used, for example, as backsheets in diapers. The degree of breathability can be specifically adjusted with this technology and you can always supply exactly the product that is currently in demand on the market. >> EVO Ultra Stretch, page 22 As a breathable or non-breathable backsheet, blown film forms the leakage protection in diapers. Demand will...

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AGRICULTURE Large Dimensions for Large Tasks Around eight billion people worldwide need to be supplied with food. Agricultural films make an important contribution to this. They accelerate crop growth, protect harvests and increase yields. Because these films come into direct contact with the soil, demand is growing for biodegradable films that can be traced using digital markers. The use of recycled material will also continue to increase in favor of a lower product carbon footprint in the agricultural industry. The required film dimensions and formulations are diverse in this industry. Manufacturers...

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Silage stretch films are indispensable for the production of feed, such as straw. To prevent birds and other animals from damaging the bales, the films must have particularly good puncture resistance. EVO Agriculture lines give producers the flexibility that makes them successful in the agricultural market. The lines produce films with a bubble circumference of up to 24 meters, process many different raw materials and allow a design with up to seven layers. >> EVO Agriculture, page 18 Mulch films increase yields and protect crops - in times of a continuously increasing world population, these...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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